Carrier XRV Spécifications Page 90

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90
COOLER CONDENSER PRESSURE TRANSDUCER
AND OPTIONAL WATERSIDE FLOW DEVICE CALI-
BRATION Calibration can be checked by comparing the
pressure readings from the transducer to an accurate refrigera-
tion gage reading. These readings can be viewed or calibrated
from the HEAT_EX screen on the ICVC. The transducer can
be checked and calibrated at 2 pressure points. These calibra-
tion points are 0 psig (0 kPa) and between 25 and 250 psig
(173 and 1724 kPa). To calibrate these transducers:
1. Shut down the compressor, cooler, and condenser pumps.
NOTE: There should be no flow through the heat
exchangers.
2. Disconnect the transducer in question from its Schrader
fitting for cooler or condenser transducer calibration. For
oil pressure or flow device calibration, leave the transduc-
er in place.
NOTE: If the cooler or condenser vessels are at
0 psig (0 kPa) or are open to atmospheric pressure, the
transducers can be calibrated for zero without remov-
ing the transducer from the vessel.
3. Access the HEAT_EX screen and view the particular
transducer reading (the EVAPORATOR PRESSURE or
CONDENSER PRESSURE parameter on the HEAT_EX
screen). To calibrate oil pressure or liquidside flow
device, view the particular reading (CHILLED WATER
DELTA P and CONDENSER WATER DELTA P on the
HEAT_EX screen, and OIL PUMP DELTA P on the
COMPRESS screen). It should read 0 psi (0 kPa). If the
reading is not 0 psi (0 kPa), but within ± 5 psi (35 kPa),
the value may be set to zero by pressing the
softkey while the appropriate transducer parameter is
highlighted on the ICVC screen. Then press the
softkey. The value will now go to zero. No high end
calibration is necessary for OIL PRESSURE DELTA P or
flow devices.
If the transducer value is not within the calibration
range, the transducer returns to the original reading. If
the pressure is within the allowed range (noted above),
check the voltage ratio of the transducer. To obtain the
voltage ratio, divide the voltage (dc) input from the
transducer by the TRANSDUCER VOLTAGE REF
supply voltage signal (displayed in CONTROL TEST
menu in the PRESSURE TRANSDUCERS screen) or
measure across the positive (+ red) and negative
(– black) leads of the transducer. For example, the
condenser transducer voltage reference is measured
at CCM terminals J2-4 and J2-6, the condenser trans-
ducer voltage input. The input to reference voltage
ratio must be between 0.80 and 0.11 for the software to
allow calibration. Pressurize the transducer until the
ratio is within range. Then attempt calibration again.
4. A high pressure point can also be calibrated between 25
and 250 psig (172.4 and 1723.7 kPa) by attaching a regu-
lated 250 psig (1724 kPa) pressure (usually from a
nitrogen cylinder). The high pressure point can be
calibrated by accessing the appropriate transducer param-
eter on the HEAT_EX screen, highlighting the parameter,
pressing the softkey, and then using the
or softkeys to adjust the
value to the exact pressure on the refrigerant gage. Press
the softkey to finish the calibration. Pressures at
high altitude locations must be compensated for, so the
chiller temperature/pressure relationship is correct.
The PIC III does not allow calibration if the transducer is
too far out of calibration. In this case, a new transducer must be
installed and re-calibrated. If calibration problems are encoun-
tered on the OIL PRESSURE DELTA P channel, sometimes
swapping the compressor oil discharge pressure transducer and
the oil sump pressure transducer will offset an adverse trans-
ducer tolerance stack up and allow the calibration to proceed.
TRANSDUCER REPLACEMENT — Since the transducers
are mounted on Schrader-type fittings, there is no need to
remove refrigerant from the vessel when replacing the trans-
ducers. Disconnect the transducer wiring. Do not pull on the
transducer wires. Unscrew the transducer from the Schrader
fitting. When installing a new transducer, do not use pipe sealer
(which can plug the sensor). Put the plug connector back on the
sensor and snap into place. Check for refrigerant leaks.
Control Algorithms Checkout Procedure — One
of the tables on the ICVC SERVICE menu is CONTROL
ALGORITHM STATUS. The maintenance screens may be
viewed from the CONTROL ALGORITHM STATUS table to
see how a particular control algorithm is operating.
These maintenance screens show different tables that are
very useful in helping to determine how the control tempera-
ture is calculated and guide vane positioned and also for
observing the reactions from load changes, control point over-
rides, hot gas bypass, surge prevention, etc. See Table 15.
Table 15 — Control Algorithm Status Tables
*The HEAT_EX screen is under the STATUS menu.
SELECT
ENTER
SELECT
INCREASE
DECREASE
ENTER
WARNING
Be sure to use a back-up wrench on the Schrader fitting
whenever removing a transducer, since the Schrader fitting
may back out with the transducer, causing an uncontrolled
loss of refrigerant and possible injury to personnel.
TABLE
EXPANDED
NAME
DESCRIPTION
CAPACITY
Capacity
Control
This table shows all values used to
calculate the chilled water/brine
control point.
OVERRIDE
Override
Status
Details of all chilled water control
override values.
SURGPREV Surge Pre-
vention Sta-
tus
Displays all information used or
supplied by the surge prevention
algorithm.
LL_MAINT
LEAD/LAG
Status
Indicates LEAD/LAG operation
status.
OCCDEFCM
Time
Schedules
Status
The Local and CCN occupied
schedules are displayed here to
help the operator quickly deter-
mine whether the schedule is in
the “occupied” mode or not.
WSMDEFME
Water
System
Manager
Status
The water system manager is a
CCN module that can turn on the
chiller and change the chilled water
control point. This screen indicates
the status of this system.
VFD_HIST
VFD Alarm
History
Displays VFD values at last fault.
LOADSHED
Loadshed
Status
Displays Loadshed (Demand Limit)
status.
CUR_ALARM
Current
Alarm Status
Displays current chiller alarms.
HEAT_EX*
Surge and
HGBP Status
The surge and hot gas bypass
control algorithm status is viewed
from this screen. All values related
to this control are displayed.
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