Carrier AQUAZONE 50HQL072-120 Manuel d'instructions

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 111 Catalog No. 535-00096 Printed in U.S.A. Form 50H,V-9SI Pg 1 6-03 Replaces: 50H,V-8SI
Book 1 4
Ta b 5 a 5 a
Installation, Start-Up, and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS
. . . . . . . . . . . . . . . . . . .1,2
GENERAL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Step 1 — Check Jobsite
. . . . . . . . . . . . . . . . . . . . . . . . 2
Step 2 — Check Unit
. . . . . . . . . . . . . . . . . . . . . . . . . . . 2
STORAGE
PROTECTION
INSPECT UNIT
Step 3 — Location of Unit
. . . . . . . . . . . . . . . . . . . . . . . 10
Step 4 — Mounting the Unit
. . . . . . . . . . . . . . . . . . . . . 10
HORIZONTAL UNITS
VERTICAL UNITS
Step 5 — Duct System
. . . . . . . . . . . . . . . . . . . . . . . . . . 10
SOUND ATTENUATION
EXISTING DUCT SYSTEM
Step 6 — Condensate Drain
. . . . . . . . . . . . . . . . . . . . . 11
HORIZONTAL UNITS
VERTICAL UNITS
VENTING
Step 7 — Piping Connections
. . . . . . . . . . . . . . . . . . . 12
WATER LOOP APPLICATIONS
GROUND-WATER APPLICATIONS
GROUND-LOOP APPLICATIONS
Step 8 — Electrical Wiring
. . . . . . . . . . . . . . . . . . . . . . . 12
POWER CONNECTION
SUPPLY VOLTAGE
EXTERNAL LOOP POWER CONNECTION
208-VOLT OPERATION
AIRFLOW AND EXTERNAL STATIC PRESSURE
Step 9 — Low Voltage Wiring
. . . . . . . . . . . . . . . . . . . . 28
THERMOSTAT CONNECTIONS
WATER FREEZE PROTECTION
AIR COIL FREEZE PROTECTION
ACCESSORY CONNECTIONS
WATER SOLENOID VALVES
PRE-START-UP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
System Checkout
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
FIELD SELECTABLE INPUTS
. . . . . . . . . . . . . . . 28-30
C Control Jumper Settings
. . . . . . . . . . . . . . . . . . . . 28
C Control DIP Switches
. . . . . . . . . . . . . . . . . . . . . . . 28
D Control Jumper Settings
. . . . . . . . . . . . . . . . . . . . 28
D Control DIP Switches
. . . . . . . . . . . . . . . . . . . . . . . 29
D Control Accessory Relay Configurations
. . . . . 30
START-UP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-32
Operating Limits
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Start Up System
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Scroll Compressor Rotation
. . . . . . . . . . . . . . . . . . . . . 31
Unit Start-Up Cooling Mode
. . . . . . . . . . . . . . . . . . . . . 31
Unit Start-Up Heating Mode
. . . . . . . . . . . . . . . . . . . . . 31
Flow Regulation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Page
Flushing
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Antifreeze
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Cooling Tower/Boiler Systems
. . . . . . . . . . . . . . . . . . 32
Ground Coupled, Closed Loop and Plateframe
Heat Exchanger Well Systems
. . . . . . . . . . . . . . . . 32
OPERATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32,33
Power Up Mode
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Units with Aquazone Complete C Control
. . . . . . . 32
Units with Aquazone Deluxe D Control
. . . . . . . . . . 32
SYSTEM TEST
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33,34
Test Mode
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Retry Mode
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Aquazone Deluxe D Control LED Indicators
. . . . . 33
SERVICE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34,35
Filters
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Water Coil
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Condensate Drain Pans
. . . . . . . . . . . . . . . . . . . . . . . . . 34
Refrigerant System
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Condensate Drain Cleaning
. . . . . . . . . . . . . . . . . . . . . 34
Air Coil Cleaning
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Condenser Cleaning
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Checking System Charge
. . . . . . . . . . . . . . . . . . . . . . . 35
Refrigerant Charging
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Air Coil Fan Motor Removal
. . . . . . . . . . . . . . . . . . . . . 35
TROUBLESHOOTING
. . . . . . . . . . . . . . . . . . . . . . . . . 36-38
Thermistor
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Control Sensors
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
START-UP CHECKLIST
. . . . . . . . . . . . . . . . . . CL-1, CL-2
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All other
operations should be performed by trained service personnel.
When working on air-conditioning equipment, observe precau-
tions in the literature, tags and labels attached to the unit, and
other safety precautions that may apply.
Improper installation, adjustment, alteration, service, main-
tenance, or use can cause explosion, fire, electrical shock or
other conditions which may cause personal injury or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The
qualified installer or agency must use factory-authorized kits or
accessories when modifying this product. Refer to the individ-
ual instructions packaged with the kits or accessories when
installing.
IMPORTANT: Read the entire instruction manual before
starting installation.
Water Source Heat Pump Units
50HQL,VQL
TM
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Résumé du contenu

Page 1 - Service Instructions

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 1

Page 2 - Step 2 — Check Unit —

10PROTECTION — Once the units are properly positioned onthe jobsite, they must be covered with either a shipping carton,vinyl film, or an equivalent p

Page 3

11Step 6 — Condensate DrainHORIZONTAL UNITS (50HQL) — Slope the unit towardthe drain at a 1/4 in. per foot pitch. See Fig. 5. If it is not possi-bl

Page 4 - Hanger Bracket Dimensions

12Step 7 — Piping Connections — Depending on theapplication, there are 3 types of WSHP piping systems to choosefrom: water loop, ground-water and gro

Page 5 - Right Discharge

13Table 3 — Water Quality Guidelines*If the concentration of these corrosives exceeds the maximum allowable level, then the potential for serious corr

Page 6

14NOTES FOR FIG. 8A:1. Compressor and blower motor thermally protected internally.2. All wiring to the unit must comply with NEC and local codes.3. 20

Page 7 - Front Return Top Blow

15AQUAZONETHERMOSTATFig. 8A — 50HQL072-120 and 50VQL160, With Complete C Controls (Typical)

Page 8 - Back Side

16AQUAZONETHERMOSTATFig. 8B — 50HQL072-120 and 50VQL160 with Deluxe D Controls (Typical)

Page 9

17AQUAZONETHERMOSTATFig. 9A — 50VQL080-120 with Complete C Controls (Typical)

Page 10 - Step 5 — Duct System —

18AQUAZONETHERMOSTATFig. 9B — 50VQL080-120 with Deluxe D Controls (Typical)

Page 11 - Step 6 — Condensate Drain

19AQUAZONETHERMOSTATFig 10A — 50VQL200-300 with Complete C Controls (Typical)

Page 12 - Step 8 — Electrical Wiring

2Follow all safety codes. Wear safety glasses and workgloves. Use quenching cloth for brazing operations. Have fireextinguisher available. Read these

Page 13 - LEGEND FOR FIG. 8A-10B

20AQUAZONETHERMOSTATFig. 10B — 50VQL200-300 with Deluxe D Controls (Typical)

Page 14

21Table 4A — Electrical Data — 50HQL072-120 Units LEGEND*Time-delay fuse or HACR circuit breaker.Table 4B — Electrical

Page 15 - AQUAZONE

22SUPPLY VOLTAGE — Operating voltage to unit must bewithin voltage range indicated on unit nameplate.On 3-phase units, voltages under load between pha

Page 16

23Table 5A — 50HQL072 Blower Performance Data LEGENDNOTES:1. Boldface requires 2 hp motor.2. Units factory shipped w

Page 17

24Table 5C — 50HQL120 Blower Performance Data LEGENDNOTES:1. Boldface requires 3 hp motor.2. Units factory shipped a

Page 18

25Table 5E — 50VQL100 Blower Performance Data LEGENDNOTES:1. Bold numbers require 2 horsepower motor.2. Due to altern

Page 19

26Table 5G — 50VQL160 Blower Performance Data LEGENDNOTES:1. Due to alternate sheaves, ‘Tu r n s O p e n ’ may vary within

Page 20

27Table 5I — 50VQL240 Blower Performance Data LEGENDNOTES:1. Bold numbers require 3 horsepower motor.2. Values are per blowe

Page 21

28Step 9 — Low Voltage WiringTHERMOSTAT CONNECTIONS — The thermostat shouldbe wired directly to the Aquazone™ control board. SeeFig. 8A-11.WATER FREEZ

Page 22

29D Control DIP Switches — The D Control has 2 DIPswitch blocks. Each DIP switch block has 8 switches and islabeled either S1 or S2 on the circuit boa

Page 23

3Table 1 — Physical Data — 50HQL072-120 Units LEGEND *All units have grommet and spring compressor mountings, and1/2 in. and 7/8 in.

Page 24

30Table 6 — DIP Switch Block S2 — Accessory 1 Relay OptionsLEGENDNOTE: All other DIP switch combinations are invalid.Table 7 — DIP Switch Block S2 —Ac

Page 25

31Scroll Compressor Rotation — It is important to becertain compressor is rotating in the proper direction. Todetermine whether or not compressor is r

Page 26

32Alcohols and glycols are commonly used as antifreezeagents. Freeze protection should be maintained to 15 F belowthe lowest expected entering loop te

Page 27

33EMERGENCY HEAT — In Emergency Heat mode, the FanEnable and Fan Speed relays are turned on. The EH1 output isturned on immediately. With continuing E

Page 28

34Table 13 — Aquazone™ D Control Current LED Status and Alarm Relay OperationsLEGEND NOTES:1. If there is no fault in memory, the Fault LED will flash

Page 29 - D Control DIP Switches —

35Condenser Cleaning — Water-cooled condensers mayrequire cleaning of scale (water deposits) due to improperlymaintained closed-loop water systems. Sl

Page 30 - Start Up System

36TROUBLESHOOTING(Fig. 16 and 17, and Table 14)When troubleshooting problems with a WSHP, consider thefollowing:Thermistor — A thermistor may be requi

Page 31

37Table 14 — TroubleshootingLEGENDFAULT HEATING COOLING POSSIBLE CAUSE SOLUTIONMain Power ProblemsX X Green Status LED Off Check line voltage circuit

Page 32

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 1

Page 33 - Retry Mode —

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 1

Page 34

4BACGFEDRHLMN1.8”K12543CAPCSPBSPSTRAIGHT (RIGHT)DISCHARGELEFT INLETHanger Bracket DimensionsOPQACT2.2"S34.1"74.1"PLAN VIEW(TOP)FRONTFRO

Page 35

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 1

Page 36 - Refrigerant Liquid Line Flow

5BACGFEDRHLMN1.8”K12543CAPCSPBSPLEFT INLETHanger Bracket DimensionsOPQACT2.2"S34.1"74.1"PLAN VIEW(TOP)25.5”FRONTFRONTOF UNITVULeft Retu

Page 37 - Table 14 — Troubleshooting

6ThermostatWiringInsulated supply duct withat least one 90 deg elbowto reduce air noiseReturn AirSupply Air3/8” Threaded rodsUnit PowerDisconnectPower

Page 38 - Ta b 5 a 5 a

7Rear Return Front SupplyAir OutBSPNRPReturnAirCAPBWFDE11NK321UVP54Rear Return Top SupplyNRPAir OutBSPReturnAirCAPBFD321Air OutReturnAirCAPFront Retur

Page 39 - TEMPERATURES

8OCSPBSPReturn AirReturn AirCAPFront Return Top SupplyAir OutAir OutCSPCSPCReturn AirReturn AirCAPARear Return Top SupplyBRBack SideAir Out1.75G1BSPBS

Page 40 - *97B0019N01*

9OCSPCSPCReturn AirReturn AirCAPARear Return Top SupplyBRBack SideAir Out1.75G1BSPBSP540.75213Air OutEDDFWTULMKN6.3SSVQPFront Return Top SupplyBSPCABB

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