Carrier AQUASNAP 30RB060-390 Spécifications

Naviguer en ligne ou télécharger Spécifications pour Pompes à chaleur Carrier AQUASNAP 30RB060-390. Carrier AQUASNAP 30RB060-390 Specifications Manuel d'utilisatio

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53300093-01 Printed in U.S.A. Form 30RB-18SI Pg 1 2-12 Replaces: 30RB-17SI
Installation Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-69
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Step 1 — Place, Rig and Mount Unit. . . . . . . . . . . . . 2
•PLACING UNIT
MOUNTING UNIT
RIGGING UNIT
Step 2 — Remove Compressor Rack
Holddown Bolts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Step 3 — Remove Compressor Shipping
Braces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
FOR UNITS WITH COMPRESSOR SOUND BLAN-
KETS
Step 4 — Make Cooler Fluid, Heat Reclaim and
Drain Piping Connections. . . . . . . . . . . . . . . . . . . . . 36
FREEZE PROTECTION
UNITS WITH HYDRONIC PUMP PACKAGE
UNITS WITHOUT HYDRONIC PUMP PACKAGE
UNITS WITH OPTIONAL HEAT RECLAIM
HEAD PRESSURE CONTROL
FOR ALL UNITS
Step 5 — Fill the Chilled Water and Heat Reclaim
Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
WATER SYSTEM CLEANING
WATER TREATMENT
SYSTEM PRESSURIZATION
FILLING THE SYSTEM(S)
SET WATER FLOW RATE
PUMP MODIFICATION/TRIMMING
•PUMP VFD
SENSORLESS CONTROL (CLOSED LOOP)
REMOTE SENSOR (CLOSED LOOP)
REMOTE CONTROLLER (OPEN LOOP)
PREPARATION FOR YEAR-ROUND
OPERATION
FREEZE PROTECTION
PREPARATION FOR WINTER SHUTDOWN
CHILLED WATER SYSTEM
HEAT RECLAIM SYSTEM
Step 6 — Make Electrical Connections . . . . . . . . . . 53
POWER SUPPLY
•POWER WIRING
CONTROL POWER
FIELD CONTROL OPTION WIRING
DUAL CHILLER CONTROL OPTION
CARRIER COMFORT NETWORK
®
COMMUNICATION BUS WIRING
NON-CCN COMMUNICATION WIRING
Step 7 — Install Accessories . . . . . . . . . . . . . . . . . . . . 66
NAVIGATOR™ DISPLAY
REMOTE ENHANCED DISPLAY
LOW AMBIENT TEMPERATURE OPERATION
MINIMUM LOAD ACCESSORY
UNIT SECURITY/PROTECTION ACCESSORIES
COMMUNICATION ACCESSORIES
SERVICE OPTIONS
Page
Refrigerant Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
LEAK TESTING
DEHYDRATION
REFRIGERANT CHARGE
Optional BACnet Communication Wiring . . . . . . . . 67
SAFETY CONSIDERATIONS
Installing, starting up, and servicing air-conditioning
equipment can be hazardous due to system pressures, electrical
components, and equipment location.
Only trained, qualified installers and service mechanics
should install, start up, and service this equipment.
Untrained personnel can perform basic maintenance func-
tions such as cleaning coils. All other operations should be
performed by trained service personnel.
When working on the equipment, observe precautions in the
literature and on tags, stickers, and labels attached to the
equipment.
Follow all safety codes.
Keep quenching cloth and fire extinguisher nearby when
brazing.
Wear safety glasses and work gloves.
Use care in handling, rigging, and setting bulky
equipment.
WARNING
Electrical shock can cause personal injury and death. Shut
off all power to this equipment during installation. There
may be more than one disconnect switch. Tag all discon-
nect locations to alert others not to restore power until work
is completed.
IMPORTANT: This equipment generates, uses, and can
radiate radio frequency energy and if not installed and
used in accordance with these instructions may cause
radio interference. It has been tested and found to comply
with the limits of a Class A computing device as defined
by FCC (Federal Communications Commission, U.S.A.)
regulations, Subpart J of Part 15, which are designed to
provide reasonable protection against such interference
when operated in a commercial environment.
CAUTION
This system uses Puron
®
refrigerant (R-410A), which has
higher pressures than R-22 and other refrigerants. No other
refrigerant can be used in this system. Failure to use gage
set, hoses, and recovery systems designed to handle Puron
refrigerant (R-410A) may result in equipment damage or
personal injury. If unsure about equipment, consult the
equipment manufacturer.
AQUASNAP
®
30RB060-390
Air-Cooled Chillers
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1 2 3 4 5 6 ... 71 72

Résumé du contenu

Page 1 - Installation Instructions

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 2 - INSTALLATION

10NOTES:1. Unit must have clearances as follows:Top — Do not restrict.Sides and End — 6 from solid surface.Airflow side — 8required for coil servic

Page 3 - Fig. 1 — AquaSnap

112236.0888.03[]761.9430.00[]859.0433.82[]CGyxCG2281.3789.82[]4781.08188.23[]1159.0445.63[]391.8815.43[]408.8916.10[]408.8916.10[]246.369.70[]336.5013

Page 4

12CG yCG xCTSA x2281.3789.82[]408.8916.10[]PDxPSx4781.08188.23[]UNIT MOUNTING1981.6578.02[]UNIT MOUNTING1981.6578.02[]1159.0445.63[]()408.8916

Page 5

132281.3789.82[]408.8916.10[]UNIT MOUNTING1981.6578.02[]UNIT MOUNTING1981.6578.02[]408.8916.10[]4781.08188.23[]864.0034.02[]39.891.57[]UNIT MOUNTING21

Page 6 - PRV — Pressure Relief Valve

14NOTES:1. Unit must have clearances as follows:Top — Do not restrict.Sides and End — 6 from solid surface.2. Temperature relief devices located on s

Page 7

15NOTES:1. Unit must have clearances as follows:Top — Do not restrict.Sides and End — 6 from solid surface.2. All pumps have drains located at the bo

Page 8

165975.08235.24[]408.8916.10[]UNIT MOUNTING2769.30109.03[]408.8916.10[]422.2416.62[]2073.5481.64[]2281.3789.82[]864.0034.02[]2016.5479.39[]800.0031.50

Page 9

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Page 10

182281.3789.82[]408.8916.10[] UNIT MOUNTING2769.30109.03[]812.7032.00[] UNIT MOUNTING2769.30109.03[]408.8916.10[]2073.5481.64[]7169.08282.25[]3208.001

Page 11 - (230V ONLY)

197169.08282.25[]2806.54110.49[]800.0031.50[]CGx930.9536.652[]1885.2274.221[]PIPING ENTRANCE AREA3222.17126.86[]1348.5853.09[]1256.5949.47[]2690.32105

Page 12 - ALL VOLTAGES

2INTRODUCTIONThese instructions cover installation of 30RB060-390 air-cooled liquid chillers with electronic controls and units withfactory-installed

Page 13

202281.3789.82[]408.8916.10[]UNIT MOUNTING2769.30109.03[]UNIT MOUNTING1981.6578.02[]408.8916.10[]2806.54110.49[]8363.08329.26[]2236.0888.03[]200.007.8

Page 14

212281.3789.82[]4319.54170.06[]408.8916.10[]UNIT MOUNTING1575.3062.02[]200.007.87[]100.003.94[]2236.0888.03[]2016.5479.39[]800.0031.50[]800.0031.50[]4

Page 15 - VIEW-A-A

22CGyCGx2236.0888.03[]PIPING ENTRANCE AREA3342.24131.58[]3295.57129.75[]4113.26161.94[]10751.08423.27[]408.8916.10[]UNIT MOUNTING}2769.30109.03[]408.8

Page 16

23AL/CU COIL UNITS WITHOUT PUMP — ENGLISHCU/CU COIL UNITS WITHOUT PUMP — ENGLISHMCHX COIL UNITS WITHOUT PUMP — ENGLISH*Condenser Coil: Aluminum Fins/C

Page 17

24AL/CU COIL UNITS WITH SINGLE PUMP — ENGLISHCU/CU COIL UNITS WITH SINGLE PUMP — ENGLISH*Condenser Coil: Aluminum Fins/Copper Tubing.†Condenser Coil:

Page 18 - 1/4" NPT

25MCHX COIL UNITS WITH SINGLE PUMP — ENGLISH MCHX COIL UNITS WITH SINGLE PUMP — SIAL/CU COIL UNITS WITH DUAL PUMP — ENGLISHCU/CU COIL UNITS WITH DUAL

Page 19

26MCHX COIL UNITS WITH HEAT RECLAIM — ENGLISH*Condenser Coil: Aluminum Fins/Copper Tubing.†Condenser Coil: Copper Fins/Copper Tubing.** Condenser Coil

Page 20

275.12" [130 mm]1.42" [36 mm]5.35" [136 mm]2.56" [65 mm]4.87" [124 mm]2.46" [63 mm]INNER SIDEOF UNIT BASE RAILOUTER SIDE

Page 21

28Table 3A — Physical Data, 30RB060-300 — English LEGEND*Operating weight does not include any options.UNIT 30RB 060 070 080 090 100

Page 22

29Table 3A — Physical Data, 30RB060-300 — English (cont) LEGEND*Operating weight does not include any options.UNIT 30RB 160 170 190

Page 23 - Fig. 21 — Unit Weights

3Fig. 1 — AquaSnap® Chiller Model Number Designation3BACnet Communication†4BACnet Communication, EMM5BACnet Communication, Remote Service Port, GFI-

Page 24 - Fig. 21 — Unit Weights (cont)

30Table 3B — Physical Data, 30RB060-300 — SI LEGEND*Operating weight does not include any options.UNIT 30RB 060 070 0800901001101201

Page 25

31Table 3B — Physical Data, 30RB060-300 — SI (cont) LEGEND*Operating weight does not include any options.UNIT 30RB 160 170 190 210 2

Page 26 - 345A, 345B, 360B

32Table 4A — Physical Data — 30RB315-390 — English LEGEND*No pumps are available for models 30RB315-390.UNIT 30RB 315 330 345 360

Page 27 - VIEW B-B

33Table 4B — Physical Data — 30RB315-390 — SI LEGEND*No pumps are available for models 30RB315-390.UNIT 30RB 315 330 345 360 390O

Page 28

34Fig. 24 — Unit Rigging Label Detail 30RB060-150

Page 29

35Fig. 25 — Unit Rigging Label Detail 30RB160-300

Page 30

36Step 2 — Remove Compressor Rack HolddownBolts — The 30RB units are shipped with holddown boltssecuring the compressor rail assembly to the unit base

Page 31

37The combination valve performs the following functions:• Drip-tight shut-off valve• Spring closure design with a non-slam check valve• Flow-throttli

Page 32

38UNITS WITHOUT HYDRONIC PUMP PACKAGE — Referto Fig. 2-20 for cooler connection locations. It is required that afield-supplied strainer with a minimum

Page 33

39condenser flow switch, temperature sensors and refrigerationdevices to allow up to 100% of the condenser heat to be re-claimed for hot water. This m

Page 34

42281.3789.82[] UNIT MOUNTING1575.3062.02[]298.4511.75[]PSy376.0114.80[]2236.0888.03[]1447.8[57.0] PIPING ENTRANCE AREA1697.5866.83[]281.0311.06[]414.

Page 35

40NOTE: Locate the 3-way valve as close as possible to thechiller to minimize head pressure control response time. FOR ALL UNITSDual Chiller Control O

Page 36

41Master ChillerControlBoxControlBoxSlave ChillerPump and Check Valveor Isolation ValveDual ChillerLWT Sensorsand WellsPump and Check Valveor Isolatio

Page 37

42Step 5 — Fill the Chilled Water and HeatReclaim LoopThe chilled water pump (if equipped) is rated for 150 psig(1034 kPa) duty. The maximum cooler wa

Page 38

43SYSTEM PRESSURIZATION — A proper initial cold fillpressure must be established before filling of the unit. Theinitial cold fill pressure is the

Page 39 - 20 Mesh Stainer

44Table 6 — Pump Impeller Sizes*Option Code refers to the Hydronics Option (position 11) in the model number. See Fig. 1 foroption identification.NOTE

Page 40

450(0.00)100(6.31)200(12.62)300(18.93)400(25.24)500(31.54)(gpm)(l/s)(0.0) 0(9.1) 30(18.3) 60(27.4) 90(36.6) 120(45.7) 150Head Pressure (m) ft of

Page 41 - Tank Installation

460(0.00)200(12.62)400(25.24)600(37.85)800(50.47)1000(63.09)(gpm)(l/s)us(0.0) 0(9.1) 30(18.3) 60(27.4) 90(36.6) 120(45.7) 150Head Pressure(m) ft

Page 42 - Reclaim Loop

470(0.00)60(3.79)120(7.57)180(11.36)240(15.14)(gpm)(l/s)us(0.0) 0(9.1) 30(18.3) 60(27.4) 90(36.6) 120(45.7) 150Head Pressure(m) ft of fluidFlow

Page 43

48Normally, a closed system needs to be filled only once. Theactual filling process is a fairly simple procedure. All air shouldbe purged or vented fr

Page 44 - 1750 RPM

49Impeller trimming has the added benefit of maximum bhp(brake horsepower) savings, which can recover the costincurred by performing the impeller trim

Page 45

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Page 46

50PREPARATION FOR YEAR ROUND OPERATION — Ifthe unit is in operation year-round, add sufficient suitableinhibited antifreeze solution such as propylene

Page 47 - 3450 RPM

51HEAT RECLAIM VESSEL PRESSURE DROP CURVES30RB 60-110 TON01020304050600 100 200 300 400 500 600 700GPMft wg L/s0.00 6.31 12.62 18.93 25.24 31.55 37.85

Page 48

52NOTE: Do not use automobile antifreeze, or any other fluidthat is not approved for heat exchanger duty. Only use appro-priately inhibited glycols, c

Page 49

535. Units with the heat reclaim option are supplied with aheater to protect the reclaim condenser down to 0° F(–18 C). If the unit controls the heat

Page 50

54CONTROL POWER — Control power is obtained from themain power supply and does NOT require a separate source. Atoggle switch (marked SW2 on the unit

Page 51 - 30RB 60-110 TON

55DUPLEX UNITSSIZE STD UNIT315A,B330B160330A345A,B360B170360A390A,B190ICE DONEDEMAND LIMIT STEP 2OCCUPANCY OVERRIDEDUAL SETPOINT123456789101112131415T

Page 52

56(–)(+)Fig. 54 — Optional Heat Reclaim Control Typical Field WiringNOTES:1. Terminals 1 and 2 of TB7 are for external connection of heatreclaim conde

Page 53

57DUAL CHILLER CONTROL OPTION — If the Dual Chilleralgorithm is used and the machines are installed in parallel, anadditional chilled water sensor m

Page 54

58Table 10 — 30RB Electrical Data — Single Point UnitsLEGENDNOTES:1. Units are suitable for use on electrical systems where voltage supplied to the un

Page 55 - NON-FUSED DISCONNECT

59Table 10 — 30RB Electrical Data — Single Point Units (cont)LEGENDNOTES:1. Units are suitable for use on electrical systems where voltage supplied to

Page 56

62281.3789.82[]UNIT MOUNTING1479.8258.26[]376.0114.80[]2236.0888.03[]1447.8[57.0]200.007.87[]45.001.77[]100.003.94[]CGxCGy246.369.70[]190.007.48[]336.

Page 57

60Table 10 — 30RB Electrical Data — Single Point Units (cont)LEGENDNOTES:1. Units are suitable for use on electrical systems where voltage supplied to

Page 58

61Table 11 — 30RB Electrical Data — Dual Point UnitsLEGENDNOTES:1. Units are suitable for use on electrical systems where voltage supplied to the unit

Page 59

62Table 11 — 30RB Electrical Data — Dual Point Units (cont)LEGENDNOTES:1. Units are suitable for use on electrical systems where voltage supplied to t

Page 60

63Table 11 — 30RB Electrical Data — Dual Point Units (cont)LEGENDNOTES:1. Units are suitable for use on electrical systems where voltage supplied to t

Page 61

64Table 12 — Condenser Fan Electrical DataLEGENDFLA — Full Load AmpsTable 13 — Pump Electrical Data LEGENDFLA — Full Load Amps*Hydronic pump

Page 62

65Table 14 — Compressor Electrical DataLEGENDUNIT30RBUNIT VOLTAGEV-Hz (3 Ph)COMPRESSOR A COMPRESSOR B COMPRESSOR C123412341234RLA LRA RLA LRA RLA LRA

Page 63 -

66CARRIER COMFORT NETWORK® (CCN) COMMUNICA-TION BUS WIRING — The communication bus wiring is ashielded, 3-conductor cable with drain wire and is field

Page 64

67UNIT SECURITY/PROTECTION ACCESSORIES — Forapplications with unique security and/or protection require-ments, several options are available for unit

Page 65

68 Fig. 58 — UPC Open Controller87654321098765432109BACNETBAUD RATEDIP SWITCHESADDRESSROTARYSWITCHESPOWER LEDRUN LEDERROR LEDBACNETCONNECTION(BAS PO

Page 66

69Table 16 — MS/TP Wiring Recommendations LEGENDTable 17 — Open System Wiring Specifications and Recommended Vendors

Page 67

7NOTES:1. Unit must have clearances as follows:Top — Do not restrict.Sides and End — 6 from solid surface.2. All pumps have drains located at the bot

Page 70

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 71

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Page 72

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