Carrier HERMETIC SCREW LIQUID CHILLERS 23 XL Manuel d'utilisateur

Installation InstructionsSAFETY CONSIDERATIONSScrew liquid chillers are designed to provide safe and re-liable service when operated within design spe

Table 5A — 23XL Waterbox Cover Weights (Frame 1 and 2 Machines)*HEAT EXCHANGERWATERBOXDESCRIPTIONPSI(kPa)FRAME 1 FRAME 2lbs kg lbs kgCooler orCondense

NOTE: Before proceeding with disassembly, make sure themachine is at atmospheric pressure.NOTE: The screw compressor uses all metric dimensionsand met

Refer to Fig. 10 unless otherwise specified.1. Turn all 4 vessel separation feet to the lowered position(Fig. 11).2. Disconnect and/or cut the followin

Fig. 9 — 23XL Top View (Frame 1 and 2 Machines)13

Fig. 10 — 23XL Top View (Frame 4 Machines)14

2. Cover all openings.3. Be sure the switches, sensor, and transducers aredisconnected.4. Cut oil separator from its support foot.5. Rig oil separator

Install Machine SupportsINSTALL STANDARD ISOLATION — Figures 13-18 showthe position of support plates and shear flex pads that formthe standard machine

NOTES:1. Dimensions in ( ) are in millimeters.2. Isolation package includes 4 shear flex pads.Fig. 15 — Standard IsolationHRS — Hot Rolled SteelNOTES:1

For adequate and long-lasting machine support, proper groutselection and placement is essential. Carrier recommends thatonly epoxy-type grout be used

Fig. 19 — Typical Nozzle Piping19

CONTENTSPageSAFETY CONSIDERATIONS ...1INTRODUCTION ...2General ...2Job D

Cooler and Condenser Nozzle ArrangementsNOZZLE ARRANGEMENT CODESCooler CondenserPass In Out Code Pass In Out Code112 A111 12 J21 B 1211 K234 C213 14 L

Cooler and Condenser Nozzle ArrangementsNOZZLE ARRANGEMENT CODESCooler CondenserPass In Out Code Pass In Out Code185 A111 2 P58 B 211 Q279 C210 12 R46

DIMENSIONSENGLISH (ft-in.)TANK SIZE A B C D E F G H J K L M N P R S T0428 10- 5 9-10 4-9 2-43⁄41-23⁄83-13⁄164-11 3-81⁄83- 8 2-97⁄163-2 0-31⁄24-83⁄41-7

LEGENDHidden PipingField Supplied and Installed PipingFactory Supplied and Installed PipingFig. 23 — Typical Optional Pumpout System Piping Schematic

LEGENDField Supplied and Installed PipingFactory Supplied and Installed PipingFig. 24 — Typical Optional Pumpout System Piping Schematic without Stora

INSTALL VENT PIPING TO RELIEF DEVICES — The23XL chiller is factory equipped with relief devices on thecooler and condenser shells. Refer to Fig. 26 an

CONNECT CONTROL INPUTS — Connect the control in-put wiring from the chilled and condenser water flow switchesto the starter terminal strip. Wiring may

LEGEND1—Chilled Water Pump Starter2—Condenser Water Pump Starter3—Cooling Tower Fan Starter4—Chilled Water Pump5—Condenser Water Pump6—Disconnect7—Ven

LEGEND1—Chilled Water Pump Starter2—Condenser Water Pump Starter3—Cooling Tower Fan Starter4—Condenser Water Pump5—Chilled Water Pump6—Disconnect7—Fre

IMPORTANT: Do not insulate terminals until wiringarrangement has been checked and approved byCarrier start-up personnel.Also, make sure correct phas-i

FRONT VIEWREAR VIEWFig.2—Typical 23XL Installation (Frame 1 and 2 Machines)1—Power Panel2—Local Interface Display (LID) Control Center3—ASME Nameplate

When connecting the CCN communication bus to a sys-tem element, a color code system for the entire network isrecommended to simplify installation and

LEGENDFactory WiringField Wiring*Field supplied terminal strip must be located in the control center.Fig. 31 — Typical COMM1 CCN Communication Wiring

Fig. 32 — 23XL Insulation Area for Frame 1 and 2 MachinesFig. 33 — 23XL Insulation Area for Frame 4 Machines796 32→→

IMPORTANT: Refer to certified drawings for addi-tional information. Certified drawings are available uponrequest.LEGENDRequired Power WiringRequired Con

IMPORTANT: Wiring shown is typical and not intended to show detailfor a specific installation. Refer to certified field wiring diagrams foradditional inf

INSTALLATION START-UP REQUEST CHECKLISTMachine Model Number: 23XL Serial Number:To:Attn:DateProject NameCarrier Job NumberThe following information pr

TESTING YES/NODATE TO BECOMPLETED1. The cooling tower fan has been checked for blade pitch andproper operation.2. The chilled water and condenser wate

Rigging the Machine — The 23XL can be rigged asan entire assembly. It also has flanged connections thatallow the compressor, cooler, condenser, and oil

The compressor is heavy. To avoid bodily injury, liftthe compressor only by using cables or slings. Do notlift the compressor using threaded eyebolts.

NOTES:1. Each chain must be capable of supporting the entire weight of the machine. Maxi-mum weight of machine is 22,300 lbs (10,116 Kg).2. Chain leng

HEAT EXCHANGERSIZEA (LENGTH)OVERALLB (WIDTH)OVERALLC (HEIGHT)NOZZLE PIPE SIZE(in.)1 Pass 2 and 3 Pass*ft-in. mm ft-in. mm ft-in. mm ft-in. mm 1-Pass 2

NOTES:1. For flanged waterbox nozzles, refer to the certified drawings for length addition measurements.2. Service access should be provided based on Am

Table 1 — 23XL Compressor Weights23XLUNITCOMPRESSOR SIZE(Tons)ASSEMBLY(Less Motor)lb kgFrame 1C2 2270 1029C4 2300 1043Frame 2 C6 2400 1088Frame 4D4 33