Carrier GAS FURNACE 58MVP Instructions d'exploitation

Naviguer en ligne ou télécharger Instructions d'exploitation pour Pompes à chaleur Carrier GAS FURNACE 58MVP. Carrier GAS FURNACE 58MVP Operating instructions Manuel d'utilisatio

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58MVP
Variable-Capacity Condensing Gas Furnace
Installation, Start-Up, and Operating Instructions
For Sizes 040-120, Series 180
For use by Beutler Heating and Air for Renaissance Builders
Index Page
SAFETY CONSIDERATIONS .....................................................3
DIMENSIONAL DRAWING........................................................2
Clearances to Combustibles......................................................3
CODES AND STANDARDS........................................................5
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS........5
INTRODUCTION..........................................................................5
APPLICATIONS............................................................................5
General ......................................................................................5
Upflow Applications.................................................................6
Horizontal Left (Supply-Air Discharge) Applications ............8
Horizontal Right (Supply-Air Discharge) Applications ..........9
LOCATION..................................................................................11
General ....................................................................................11
Low-Heat Only Installation....................................................12
Furnace Location Relative to Cooling Equipment ................13
AIR FOR COMBUSTION AND VENTILATION ....................13
INSTALLATION .........................................................................16
Installation In Horizontal Applications..................................16
Air Ducts.................................................................................16
General Requirements .......................................................16
Ductwork Acoustical Treatment .......................................17
Supply-Air Connections ....................................................17
Return-Air Connections.....................................................17
Filter Arrangement..................................................................17
Bottom Closure Panel.............................................................18
Gas Piping...............................................................................18
Electrical Connections ............................................................19
115-v Wiring......................................................................19
24-v Wiring........................................................................21
Accessories ........................................................................21
Venting....................................................................................21
Removal of Existing Furnaces from
Common Vent Systems................................................21
Combustion-Air and Vent Piping .....................................22
Vent Termination .........................................................29
Multiventing .......................................................................29
Condensate Drain....................................................................29
General...............................................................................29
Application.........................................................................29
Condensate Drain Protection.............................................30
START-UP, ADJUSTMENTS AND SAFETY CHECK......30
General...............................................................................30
Select Setup Switch Positions...........................................32
Prime Condensate Trap With Water.................................33
Purge Gas Lines ................................................................34
Sequence of Operation ......................................................34
Single-Stage Thermostat and Two-Stage Heating
(Adaptive Mode).....................................................35
Two-Stage Thermostat and Two-Stage Heating .........36
Cooling Mode ...............................................................36
Thermidistat Mode .......................................................37
Super-Dehumidify Mode..............................................37
Continuous Blower Mode............................................37
Heat Pump....................................................................38
Component Test ...........................................................38
Adjustments .......................................................................38
Set Gas Input Rate .......................................................38
Set Temperature Rise...................................................46
Set Thermostat Heat Anticipator .................................46
Check Safety Controls.......................................................46
Check Primary Limit Control......................................46
Check Pressure Switch.................................................46
CHECKLIST......................................................................47
NOTE: Read the entire instruction manual before starting the
installation.
A93040
ama
CERTIFIED
®
REGISTERED
ISO 9001:2000
As an Energy Star Partner,
Carrier Corporation has deter-
mined that this product meets
the ENERGY STAR guide-
lines for energy efficiency.
Horizontal Orientation
A04168
Visit www.carrier.com
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
Tab 6a 8a
PC 101 Catalog No. 535-80145 Printed in U.S.A. Form 58MVP-15SI Pg 1 9-04 Replaces: None
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1 2 3 4 5 6 ... 47 48

Résumé du contenu

Page 1 - For Sizes 040-120, Series 180

58MVPVariable-Capacity Condensing Gas FurnaceInstallation, Start-Up, and Operating InstructionsFor Sizes 040-120, Series 180For use by Beutler Heating

Page 2 - Dimensions (In.)

Fig. 9—Attic Location and Working PlatformA96184VENTMANUALSHUTOFFGAS VALVESEDIMENTTRAPCONDENSATETRAPDRAINACCESS OPENINGFOR TRAP30-IN. MINWORK AR

Page 3 - INSTALLATION

FIRE, INJURY OR DEATH HAZARDFailure to follow this warning could result in electrical shock,fire, personal injury or death.Casing hole filler cap must

Page 4 - Fig. 4—Return-Air Temperature

FIRE, INJURY OR DEATH HAZARDFailure to follow this warning could result in fire, personalinjury, or death.Do not install furnace on its back. (See Fig

Page 5

UNIT DAMAGE HAZARDFailure to follow this caution may result in minor property orunit damage.The furnace can operate in the high-heat mode when certain

Page 6 - Fig. 5—Condensate Trap

Indoor Combustion Air© NFPA & AGAStandard and Known-Air-Infiltration Rate MethodsIndoor air is permitted for combustion, ventilation, and dilution

Page 7 - Trap Location

but not less than 100 in.2(0.06 m2). One opening shallcommence within 12″ (300 mm) of the ceiling and thesecond opening shall commence within 12″ (300

Page 8

multiplied by reduction Factor in b. above. The minimumdimension of air openings shall be not less than 3 in. (80mm).INSTALLATIONStep 1—Installation i

Page 9

When a furnace is installed so that the supply ducts carry aircirculated by the furnace to areas outside the space containing thefurnace, the return a

Page 10

Step 4—Bottom Closure PanelThese furnaces are shipped with bottom closure panel installed inbottom return-air opening. This panel MUST be in place whe

Page 11 - pipe section is recommended

nipple into lower end of tee. Capped nipple should extend belowlevel of gas controls. Place a ground joint union between gascontrol manifold and manua

Page 12 - Fig. 13—Freeze Protection

Fig. 2—Dimensional DrawingDimensions (In.)UNIT SIZE A D E040-14* 24-1/2* 22-7/8* 23*060-14 17-1/2 15-7/8 16080-14 21 19-3/8 19-1/2080-20 21 19-3/8 19-

Page 13

J-Box Relocation1. Remove 2 screws holding auxiliary J-box. (See Fig. 23.)2. Rotate J-box 180° and attach box to left side, using holesprovided.Table

Page 14

FIRE OR ELECTRICAL SHOCK HAZARDFailure to follow this warning could result in intermittent unitoperation.If manual disconnect switch is to be mounted

Page 15 - 6" MIN

CARBON MONOXIDE POISONING HAZARDFailure to follow the steps outlined below for each applianceconnected to the venting system being placed into operati

Page 16

Fig. 24—Wiring Diagram A02291LEGENDJUNCTIONTERMINALCONTROL TERMINALFACTORY POWER WIRING (115VAC)FACTORY CONTROL WIRING (24VAC)FIELD CONTROL WIRING (24

Page 17 - Table 3—Filter Information

d. Insert assembled combustion-air inlet pipe into intakehousing.e. Make sure elbow is oriented in an acceptable direction andthat the minimum clearan

Page 18 - FRONT FILLER

Vent PipeNOTE: Furnace vent pipe connections are sized for 2-in. pipe.Any vent pipe size change should be made outside furnace casingin vertical pipe.

Page 19 - Table 9-2 NFPA 54-2002

UNIT DAMAGE HAZARDFailure to follow this caution may result in unit componentdamage.Inducer housing outlet cap must be installed and fully seatedagain

Page 20 - Fig. 23—Relocating J-Box

coupling and fully into inducer housing connection until itbottoms on the internal stop. Tighten both clamps to secure thepipe to inducer housing. Tig

Page 21

15. Support vent piping a minimum of every 5 ft (3 ft for SDR-21or -26 PVC) using perforated metal hanging strap.16. Slope vent pipe downward toward f

Page 22

1. Comply with all clearance requirements stated in Table 9.2. Termination should be positioned where vent vapors are notobjectionable.MULTIVENTINGWhe

Page 23 - Fig. 24—Wiring Diagram A02291

SAFETY CONSIDERATIONSFURNACE RELIABILITY HAZARDImproper installation or misapplication of furnace may re-quire excessive servicing or cause premature

Page 24 - Fig. 25—Control Center

CONDENSATE DRAIN PROTECTIONFreezing condensate left in condensate trap and drain line maycause cracks, and possible water damage may occur. If freezep

Page 25 - Connections

Table 9—Other than Direct Vent Termination ClearanceA04149AXBVVVVXXAIR SUPPLY INLETVVENT TERMINALAREA WHERE TERMINAL IS NOT PERMITEDABBBBBCDEFJILHMKG2

Page 26 - 24-1/2 12 ± 1/2

FIRE AND UNIT OPERATION HAZARDFailure to follow this warning could result in property damagefrom a fire or unit could operate intermittent.These furna

Page 27 - See notes at end of table

CONTINUOUS FAN (CF) SETUP SWITCHESThe CF setup switches are used to select desired airflow whenthermostat is in continuous fan mode or to select low-c

Page 28

4. Pour 1 quart of water into funnel/tube. Water should runthrough inducer housing, overfill condensate trap, and flowinto open field drain. (See Fig.

Page 29

The blower door must be installed for power to be conductedthrough the blower door interlock switch ILK to the furnacecontrol CPU, transformer TRAN, i

Page 30 - Temperature Ambient*

two seconds, the control CPU will close the gas valve GV-M,and the furnace control CPU will repeat the ignition sequencefor up to three more Trials-Fo

Page 31

The furnace control CPU can start up the cooling unit in eitherlow- or high-cooling. If starting up in low-cooling, the furnacecontrol CPU determines

Page 32

The blower motor BLWM will revert to continuous-blower airflowafter the heating cycle is completed. In high-heat, the furnacecontrol CPU will drop the

Page 33 - Fig. 32—Freeze Protection

A00275Fig. 39—Two-Stage Furnace with Single-Speed AirConditionerFig. 40—Two-Stage Furnace with Two-Speed Air Con-ditionerA00276A00277Fig. 41—Two-Stage

Page 34 - Position

heating equipment, observe precautions in literature, on tags, andon labels attached to or shipped with unit and other safetyprecautions that may appl

Page 35

A00279Fig. 43—Dual Fuel Thermostat with Two-StageFurnace and Single-Speed Heat PumpA00281Fig. 45—Two-Stage Thermostat With Two-Stage Fur-nace and Two-

Page 36

Notes for Fig. 39-46:1. Heat pump MUST have a high pressure switch for dual fuel applications.2. Refer to outdoor equipment Installation Instructions

Page 37

AVG. GAS SPECIFIC GRAVITY OF NATURAL GASHEAT VALUE 0.58 0.60 0.62 0.64AT ALTITUDE Orifice Mnfld Press Orifice Mnfld Press Orifice Mnfld Press Orifice

Page 38

AVG. GAS SPECIFIC GRAVITY OF NATURAL GASHEAT VALUE 0.58 0.60 0.62 0.64AT ALTITUDE Orifice Mnfld Press Orifice Mnfld Press Orifice Mnfld Press Orifice

Page 39

2. Adjust manifold pressure to obtain input rate.a. Remove burner enclosure front.NOTE: Manifold pressure MUST always be measured with theburner box c

Page 40 - See note 2

EXAMPLE: 100,000 BTUH HIGH-HEAT INPUT FURNACEINSTALLED AT 4300 FT.Furnace Input Rateat Sea LevelXDerateMultiplierFactor=Furnace Input Rateat Installat

Page 41 - Notes for Fig. 39-46:

SET TEMPERATURE RISEUNIT DAMAGE HAZARDFailure to follow this caution may result in overheating theheat exchangers or condensing flue gases in heat exc

Page 42

5. Turn off 115-v power to furnace.6. Reconnect inducer motor wire harness. Reinstall furnaceaccess door.7. Turn on 115-v power to furnace.8. Reset th

Page 43

CHECKLIST—INSTALLATIONLOAD CALCULATION____________ Heating Load (Btuh)____________ Cooling Load (Btuh)____________ Furnace Model SelectionCOMBUSTION A

Page 44 - Fig. 49—Burner Flame

For accessory installation details, refer to applicable installationliterature.CODES AND STANDARDSFollow all national and local codes and standards in

Page 45 - Table 14—Gas Rate Cu Ft/Hr

Step 2—Upflow ApplicationsAn upflow furnace application is where furnace blower is locatedbelow combustion and controls section of furnace, and condit

Page 46

CONDENSATE TRAP LOCATION (ALTERNATE UPFLOWORIENTATION)An alternate location for the condensate trap is the left-hand sideof casing. (See Fig. 2 and 7.

Page 47

b. Extend this tube (if required) by splicing to small diametertube (factory-supplied in loose parts bag).c. Determine appropriate length, then cut an

Page 48 - CHECKLIST—INSTALLATION

FIRE, INJURY OR DEATH HAZARDFailure to follow this warning could result in electrical shock,fire, personal injury or death.Casing hole filler cap must

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