Carrier 48EZ(N)-A Manuel d'instructions

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1
48EZ(N) ---A
Comfort t 13 SEER Single---Packaged HYBRID HEATr
Dual Fuel System with Puron® (R---410A) Refrigerant
Single and Three Phase
2 --- 5 N o m i n a l To n s ( S i z e s 2 4 --- 6 0 )
Installation Instructions
NOTE: Read the entire instruction manual before starting the
installation.
NOTE: Installer: Make sure the Owner’s Manual and Service
Instructions are left with the unit after installation.
TABLE OF CONTENTS
PAGE
SAFETY CONSIDERATIONS 1--2.......................
INTRODUCTION 2...................................
RECEIVING AND INSTALLATION 2--13.................
Check Equipment 2..................................
Identify Unit 2....................................
Inspect Shipment 2.................................
Provide Unit Support 2...............................
Roof Curb 2......................................
Slab Mount 2.....................................
Field Fabricate Ductwork 6............................
Provide Clearances 6.................................
Rig and Place Unit 6.................................
Connect Condensate Drain 7...........................
Install Flue Hood 7...................................
Install Gas Piping 7..................................
Install Duct Connections 9.............................
Configuring Units for Downflow (Vertical)
Discharge 9......................................
Install Electrical Connections 12........................
High--Voltage Connections 12........................
Special Procedures for 208--V Operation 12..............
Control Voltage Connections 13.......................
Balance Point Setting Thermidistat or Hybrid Heat
Thermostat 13....................................
Transformer Protection 13...........................
P R E -- S T A R T -- U P 1 3 -- 1 4................................
START--UP 14--17.....................................
Check for Refrigerant Leaks 14.........................
Unit Sequence of Operation 14.........................
Start--Up Heating and Make Adjustments 14...............
Checking Heating Control 14.........................
Check Gas Input 15................................
Adjust Gas Input 15................................
Check Burner Flame 16.............................
Start--Up Cooling and Make Adjustments 17...............
Checking Cooling Control Operation 17................
Checking and Adjusting Refrigerant 17.................
Indoor Airflow and Airflow Adjustments 17.............
MAINTENANCE 46--49................................
Air Filter 46........................................
Indoor Blower and Motor 46...........................
Flue Gas Passageways 47..............................
Limit Switch 47.....................................
Burner Ignition 47...................................
Main Burners 47....................................
Outdoor Coil, Indoor Coil, & Condensate Drain Pan 47......
Outdoor Fan 48.....................................
A09034
Fig. 1 -- Unit 48EZ--A
Electrical Controls and Wiring 48.......................
Refrigerant Circuit 48.................................
Gas Input 49........................................
Indoor Airflow 49...................................
Check Defrost Thermostat 49...........................
PuronR Items 49....................................
TROUBLESHOOTING 52..............................
START--UP CHECKLIST 52............................
SAFETY CONSIDERATIONS
Installation and servicing of this equipment can be hazardous due
to mechanical and electrical components. Only trained and
qualified personnel should install, repair, or service this equipment.
Untrained personnel can perform basic maintenance functions such
as cleaning and replacing air filters. All other operations must be
performed by trained service personnel. When working on this
equipment, observe precautions in the literature, on tags, and on
labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Have fire extinguisher available. Read these
instructions thoroughly and follow all warnings or cautions
included in literature and attached to the unit. Consult local
building codes, the current editions of the National Fuel Gas Code
(NFGC) NFPA 54/ANSI Z223.1, and the National Electrical Code
(NEC) NFPA 70.
In Canada refer to the current editions of the National Standards of
Canada CAN/CSA--B149.1 and .2 Natural Gas and Propane
Installation codes, and Canadian Electrical Code CSA C22.1.
Recognize safety information. This is the safety--alert symbol
.
When you see this symbol on the unit and in instructions or manu-
als, be alert to the potential for personal injury. Understand these
signal words: DANGER, WARNING, and CAUTION. These
words are used with the safety--alert symbol. DANGER identifies
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Résumé du contenu

Page 1 - Installation Instructions

148EZ(N) ---AComfort t 13 SEER Single---Packaged HYBRID HEATrDual Fuel System with Puron® (R---410A) RefrigerantSingle and Three Phase2 --- 5 N o m i

Page 2 - RECEIVING AND INSTALLATION

10Table 1 – Physical Data -- Unit 48EZ--AUNIT SIZE 48EZ --- A 24040 24060 30040 30060 36060 36090 42060 42090NOMINAL CAPACITY --- ton 2 2 2 --- 1 / 2

Page 3

11Table 1 -- Physical Data -- Unit 48EZ--A (Cont’d)UNIT SIZE 48EZ --- A 48090 48115 48130 60090 60115 60130NOMINAL CAPACITY --- ton 4 4 4 5 5 5OPERATI

Page 4

12Step 10 — Install Electrical ConnectionsELECTRICAL SHOCK HAZARDFailure to follow this warning could result in personal injuryor death.The unit cabin

Page 5 - LARGE CURB

13Control Voltage ConnectionsDo not use any type of power--stealing thermostat. Unit controlproblems may result.Use no. 18 American Wire Gage (AWG) co

Page 6 - CAUTION - NOTICE TO RIGGERS

14FIRE, EXPLOSION HAZARDFailure to follow this warning could result in personal injury,death or property damage.Do notpurge gassupply intothecombustio

Page 7 - 2-in. (51 mm) min

152. Set the heating temperature control of the thermostat aboveroom temperature.3. The induced--draft motor will start.4. On a call for heating, the

Page 8

163. Record number of seconds for gas meter test dial to makeone revolution.4. Divide number of seconds in Step 3 into 3600 (number ofseconds in one h

Page 9

17Table 5 – LED IndicationsSTATUS CODE LED INDICATIONNormal Operation2OnNo Power or Hardware Failure OffLimit Switch Fault 2 FlashesFlame Sense Fault

Page 10 - 48EZ --A

18NOTE: Be sure that all supply--and return--air grilles are open,free from obstructions, and adjusted properly.ELECTRICAL SHOCK AND EXPLOSION HAZARDF

Page 11

19Table 7 – Dry Coil Air Delivery* -- Horizontal Discharge-- Unit 48EZ--A24--60UNITHEATING RISERANGEMOTORSPEEDWIRECOLOREXTERNAL ST ATIC PRESSURE (in.

Page 12 - High--Voltage Connections

2the most serious hazards which will result in severe personal injuryor death. WARNING signifies hazards which could result in per-sonal injury or dea

Page 13 - PRE--START--UP

20Table 7 (cont) -- Dry Coil Air Delivery* -- Horizontal Discharge -- Unit 48EZ--A24--60UNITHEATING RISERANGEMOTORSPEEDWIRECOLOREXTERNAL ST ATIC PRESS

Page 14 - START--UP

21Table 7 (cont) -- Dry Coil Air Delivery* -- Horizontal Discharge -- Unit 48EZ--A24--60UNITHEATING RISERANGEMOTORSPEEDWIRECOLOREXTERNAL ST ATIC PRESS

Page 15 - BURNER FLAME

22Table 7 (cont) -- Dry Coil Air Delivery* -- Horizontal Discharge -- Unit 48EZ--A24--60UNITHEATING RISERANGEMOTORSPEEDWIRECOLOREXTERNAL ST ATIC PRESS

Page 16 - Normal Operation

23Table 7 (cont) -- Dry Coil Air Delivery* -- Horizontal Discharge -- Unit 48EZ--A24--60UNITHEATING RISERANGEMOTORSPEEDWIRECOLOREXTERNAL ST ATIC PRESS

Page 17 - Rollout Switch

24Table 7 (cont) -- Dry Coil Air Delivery* -- Horizontal Discharge -- Unit 48EZ--A24--60UNITHEATING RISERANGEMOTORSPEEDWIRECOLOREXTERNAL ST ATIC PRESS

Page 18 - Blue = Low Speed

25Table 8 (cont) -- Dry Coil Air Delivery* -- Horizontal Discharge -- Unit 48EZ--A24--60UNITHEATING RISERANGEMOTORSPEEDWIRECOLOREXTERNAL ST ATIC PRESS

Page 19

26Table 8 – Dry Coil Air Delivery -- Downflow DischargeUNITHEATING RISERANGEMOTOR SPEED WIRE COLOREXTERNAL STATIC PRESSURE (IN. W.C.)0.1 0.2 0.3 0.4 0

Page 20

27Table 8 --Dry Coil Air Delivery -- Downflow Discharge (Cont)UNITHEATING RISERANGEMOTOR SPEED WIRE COLOREXTERNAL STATIC PRESSURE (IN. W.C.)0.1 0.2 0.

Page 21

28Table 8 --Dry Coil Air Delivery -- Downflow Discharge (Cont)UNITHEATING RISERANGEMOTOR SPEED WIRE COLOREXTERNAL STATIC PRESSURE (IN. W.C.)0.1 0.2 0.

Page 22

29Table 8 --Dry Coil Air Delivery -- Downflow Discharge (Cont)UNITHEATING RISERANGEMOTOR SPEED WIRE COLOREXTERNAL STATIC PRESSURE (IN. W.C.)0.1 0.2 0.

Page 23

3A09450Fig. 2 -- 48EZ--A24--36 Unit Dimensions48EZ --A

Page 24

30Table 8 --Dry Coil Air Delivery -- Downflow Discharge (Cont)UNITHEATING RISERANGEMOTOR SPEED WIRE COLOREXTERNAL STATIC PRESSURE (IN. W.C.)0.1 0.2 0.

Page 25

31Table 8 --Dry Coil Air Delivery -- Downflow Discharge (Cont)UNITHEATING RISERANGEMOTOR SPEED WIRE COLOREXTERNAL STATIC PRESSURE (IN. W.C.)0.1 0.2 0.

Page 26

32Table 8 --Dry Coil Air Delivery -- Downflow Discharge (Cont)UNITHEATING RISERANGEMOTOR SPEED WIRE COLOREXTERNAL STATIC PRESSURE (IN. W.C.)0.1 0.2 0.

Page 27

33Table 8 --Dry Coil Air Delivery -- Downflow Discharge (Cont)UNITHEATING RISERANGEMOTOR SPEED WIRE COLOREXTERNAL STATIC PRESSURE (IN. W.C.)0.1 0.2 0.

Page 28

34Table 8 --Dry Coil Air Delivery -- Downflow Discharge (Cont)UNITHEATING RISERANGEMOTOR SPEED WIRE COLOREXTERNAL STATIC PRESSURE (IN. W.C.)0.1 0.2 0.

Page 29

35Table 8 --Dry Coil Air Delivery -- Downflow Discharge (Cont)UNITHEATING RISERANGEMOTOR SPEED WIRE COLOREXTERNAL STATIC PRESSURE (IN. W.C.)0.1 0.2 0.

Page 30

36Table 8 --Dry Coil Air Delivery -- Downflow Discharge (Cont)UNITHEATING RISERANGEMOTOR SPEED WIRE COLOREXTERNAL STATIC PRESSURE (IN. W.C.)0.1 0.2 0.

Page 31

37Table 8 --Dry Coil Air Delivery -- Downflow Discharge (Cont)UNITHEATING RISERANGEMOTOR SPEED WIRE COLOREXTERNAL STATIC PRESSURE (IN. W.C.)0.1 0.2 0.

Page 32

38Table 8 --Dry Coil Air Delivery -- Downflow Discharge (Cont)UNITHEATING RISERANGEMOTOR SPEED WIRE COLOREXTERNAL STATIC PRESSURE (IN. W.C.)0.1 0.2 0.

Page 33

39Table 8 --Dry Coil Air Delivery -- Downflow Discharge (Cont)UNITHEATING RISERANGEMOTOR SPEED WIRE COLOREXTERNAL STATIC PRESSURE (IN. W.C.)0.1 0.2 0.

Page 34

4A09451Fig. 3 -- 48EZ--A42--60 Unit Dimensions48EZ --A

Page 35

40Table 9 – Wet Coil Pressure Drop (IN. W.C.)UNITSIZESTANDARD CFM (SCFM)600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 22

Page 36

41A10207CFig. 14 -- 208/230--1--60 Connection Wiring Diagram, Unit 48EZ--A48EZ --A

Page 37

42A10207LFig. 14 Cont -- 208/230--1--60 Ladder Wiring Diagram, Unit 48EZ--A48EZ --A

Page 38

43A10208CFig. 15 -- 208/230--3--60 Connection Wiring Diagram, Unit 48EZ--A48EZ --A

Page 39

44A10208LFig. 15 Cont. -- 208/230--3--60 Ladder Wiring Diagram, Unit 48EZ--A48EZ --A

Page 40

45A08019Fig. 16 -- Cooling Charging Table--Subcooling48EZ --A

Page 41

46MAINTENANCETo ensure continuing high performance and to minimize thepossibility of premature equipment failure, periodic maintenancemust be performe

Page 42

47g. Reinstall blower access panel (see Fig. 18).3. Restore electrical power to unit. Start unit and check forproper blower rotation and motor speeds

Page 43

48Rinse coils with clear water, using a garden hose. Be careful not tosplash water on motors, insulation, wiring, or air filter(s). For bestresults, s

Page 44

49OF2OF1ONQUIETSHIFT1203060603090INTERVAL TIMEROFFP3DFTO R W2 Y CT2 C C ODFTT1 YP1J1SPEEDUPSpeedupPinsDefrost intervalDIP switchesQuietShif

Page 45

5LARGE CURBSMALL CURBROOF CURB DETAILWood nailer*Roofcurb*Insulation(field supplied)*Provided with roofcurbCant stripfield suppliedRoofing materialfie

Page 46 - MAINTENANCE

50C99097Fig. 24 -- Refrigerant Circuit2. Disconnect leads on switch.3. Apply ohm meter leads across switch. You should havecontinuity on a good switch

Page 47

51COMPRESSORACCUMULATOROUTDOOR COILINDOOR COILLCSLEGENDHPS – High Pressure SwitchLCS – Loss of Charge SwitchAccurater ® Metering De viceArrow in

Page 48 - (HIDDEN)

52Servicing Systems on Roofs and with Synthetic materialsPOE (polyolester) compressor lubricants are known to cause longterm damage to some synthetic

Page 49

53Table 12 – Troubleshooting Guide -- Cooling or Heat Pump Heating ModeSYMPTOM CAUSE REMEDYCompressor and Outdoor fan will notstart.Power Failure Call

Page 50

54Table 13 – Troubleshooting Guide–HeatingSYMPTOM CAUSE REMEDYBurners will not igniteWater in gas line Drain. Install drip leg.No power to furnace Che

Page 51

55START--UP CHECKLIST(Remove and Store in Job Files)I. PRELIMINARY INFORMATIONMODEL NO.:SERIAL NO.:DATE:TECHNICIAN:II. PRESTART--UP (Insert check mark

Page 52 - START--UP CHECKLIST

56Copyright 2011 Ca rrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231 Edition Date: 11/ 11Manufacturer reserves the r ight to change, at any t

Page 53

6ACCESS PANELS MUST BE IN PLACE WHEN RIGGING.PANNEAUX D'ACCES DOIT ÊTRE EN PLACE POUR MANIPULATION.50CY502286 2.0CAUTION - NOTICE TO RIGGERSPRUD

Page 54

7hooking points and load support areas. Materials showing any kindof wear in these areas must not be used and should be discarded.UNIT FALLING HAZARDF

Page 55

8A 1/8--in. (3.2 mm) NPT plugged tapping, accessible for test gaugeconnection, must be installed immediately upstream of the gassupply connection to t

Page 56 - Catalog No: 48EZ---09SI

9Step 9 — Install Duct ConnectionsThe unit has duct flanges on the supply-- and return--air openingson the side and bottom of the unit. For downshot a

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