Carrier AQUAZONE 50PSH Manuel d'instructions

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  • MARQUE LIVRES
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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500090-01 Printed in U.S.A. Form 50PS-4SI Pg 1 2-14 Replaces: 50PS-3SI
Installation, Start-Up, and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . 2
GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
Step 1 — Check Jobsite. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Step 2 — Check Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
STORAGE
PROTECTION
INSPECT UNIT
Step 3 — Locate Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
FIELD CONVERSION OF DISCHARGE AIR
Step 4 — Mount the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
HORIZONTAL UNIT
VERTICAL UNITS
Step 5 — Check Duct System . . . . . . . . . . . . . . . . . . . . . . 9
SOUND ATTENUATION
EXISTING DUCT SYSTEM
Step 6 — Install Condensate Drain. . . . . . . . . . . . . . . . . 9
HORIZONTAL UNIT
VERTICAL UNITS
VENTING
Step 7 — Pipe Connections . . . . . . . . . . . . . . . . . . . . . . . 10
WATER LOOP APPLICATIONS
GROUND-WATER APPLICATIONS
GROUND-LOOP APPLICATIONS
INSTALLATION OF SUPPLY AND RETURN HOSE
KIT
Step 8 — Wire Field Power Supply . . . . . . . . . . . . . . . . 13
POWER CONNECTION
SUPPLY VOLTAGE
208-VOLT OPERATION
460-VOLT OPERATION
Step 9 — Wire Field Controls . . . . . . . . . . . . . . . . . . . . . 27
THERMOSTAT CONNECTIONS
WATER FREEZE PROTECTION
AIR COIL FREEZE PROTECTION
ACCESSORY CONNECTIONS
WATER SOLENOID VALVES
WSHP OPEN WIRING
Step 10 — Operate ECM Interface Board . . . . . . . . . . 29
COOLING
HEATING
CFM ADJUST
DEHUMIDIFICATION MODE
PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
System Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
FIELD SELECTABLE INPUTS . . . . . . . . . . . . . . . . . . 32-35
Complete C Control Jumper Settings . . . . . . . . . . . . . 32
Deluxe D Control Jumper Settings . . . . . . . . . . . . . . . . 32
Complete C Control DIP Switches. . . . . . . . . . . . . . . . . 32
Deluxe D Control DIP Switches . . . . . . . . . . . . . . . . . . . 32
Units with Modulating Hot Water Reheat
(HWR) Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Deluxe D Control Accessory
Relay Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Page
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-42
Operating Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Scroll Compressor Rotation. . . . . . . . . . . . . . . . . . . . . . .35
Unit Start-Up Cooling Mode . . . . . . . . . . . . . . . . . . . . . . .35
Unit Start-Up Heating Mode . . . . . . . . . . . . . . . . . . . . . . .36
Unit Start-Up with WSHP Open Controls . . . . . . . . . .40
Flow Regulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Antifreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Cooling Tower/Boiler Systems . . . . . . . . . . . . . . . . . . . .42
Ground Coupled, Closed Loop and Plateframe
Heat Exchanger Well Systems. . . . . . . . . . . . . . . . . . .42
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-46
Power Up Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Units with Aquazone Complete C Control . . . . . . . . .42
Units with Aquazone Deluxe D Control . . . . . . . . . . . .42
Units with HWR Option. . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Units with WSHP Open Multiple Protocol. . . . . . . . . .43
COMPLETE C AND DELUXE D BOARD
SYSTEM TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46,47
Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
WSHP Open Test Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Retry Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Aquazone Deluxe D Control LED Indicators . . . . . . .47
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48,49
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Water Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Condensate Drain Pans . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Refrigerant System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Compressor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Fan Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Condensate Drain Cleaning . . . . . . . . . . . . . . . . . . . . . . .48
Air Coil Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Condenser Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Checking System Charge . . . . . . . . . . . . . . . . . . . . . . . . .49
Refrigerant Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Air Coil Fan Motor Removal . . . . . . . . . . . . . . . . . . . . . . .49
Replacing the WSHP Open Controller’s
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . 49-57
Control Sensors
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
WSHP Open Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Thermostatic Expansion Valves
. . . . . . . . . . . . . . . . . . . 50
Stopped or Malfunctioned ECM Motor. . . . . . . . . . . . . 54
Moisture Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
APPENDIX A — WSHP OPEN SCREEN
CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58-63
50PSH,PSV,PSD START-UP
CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . CL-1, CL-2
IMPORTANT: Read the entire instruction manual before
starting installation.
Aquazone™
50PSH, PSV, PSD006-070
Single-Stage Water Source Heat Pumps
with PURON
®
Refrigerant (R-410A)
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Résumé du contenu

Page 1 - Service Instructions

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 2 - Horizontal units are design

10VERTICAL UNITS (50PSV, PSD) — Each unit uses a con-densate hose inside all cabinets as a trapping loop, therefore anexternal trap is not necessary.

Page 3

11recommendations to maintain water quality within the pub-lished limits.GROUND-LOOP APPLICATIONS — Temperatures be-tween 25 and 110 F and a cool

Page 4 - UNIT HANGER ISOLATION DETAIL

12Table 2 — Water Quality GuidelinesLEGEND*Heat exchanger materials considered are copper, cupronickel, 304 SS(stainless steel), 316 SS, titanium.†Clo

Page 5 - CONFIGURATION

13NOTE: When anti-freeze is used in the loop, assure that it iscompatible with Teflon tape or pipe joint compound employed.Maximum allowable torque fo

Page 6 - CONFIGURATION

14YELBLUSEENOTE 7GRY BRNBRCBRED 208V BRN (265)ORG 240VBLK COMNOTE 3TRANSBRNBRNYEL*REDMVCCBRBRGCCGCCSEENOTE 7P2YELCRTESTPINSYSEE NOTE 5TYPICALT-STATYEL

Page 7

15SEE NOTE 6 FORDRY CONTACTFOR ALARMSEENOTE 7ALARMRELAYYELBLUP1BRNBRNREDREDYY2OGRCXICOMPR 1 STAGECOMPR 2 STAGECOOLINGFAN24 VACCOMMONALARMYELORGGRYREDB

Page 8 - A50-6256

16COMPRESSOR SOUND STAGESOLENOIDTWO STAGE UNITS ONLYBLUYELBLUCBSEE NOTE 7NOTE 3TRANSCOMPRESSORRELAYCCCCGYELBRNBRNCCMVSEE NOTE 7OPTIONALINTERNALPUMP208

Page 9 - Pitch Toward

17Complete CPOWER SUPPLYREFER TO DATA PLATEUSE COPPERCONDUCTORS ONLYCONTROL BOX LAYOUTBM (ECM)G/YBLKYELCOMPRBLKREDBLUBLUYELPUMPOPTIONALINTERNALPUMP265

Page 10 - A50-6262

18Deluxe DHPLOCFP1FP2RVSCOSEE NOTE 4S2DIP SWITCHPACKAGECOMPRRELAYCC24VDCEH1EH2P6CCGTESTPINSSEENOTE 4LOWLOWS1DIP SWITCHPACKAGEN.O.JW3FP1JW2FP2JW1LPALAR

Page 11 - A50-7733

19LEGEND*Optional Wiring.AL — Alarm Relay ContactsASTAT — AquastatBM — Blower MotorBR — Blower RelayCB — Circuit BreakerCC — Compressor ContactorCO —

Page 12

2SAFETY CONSIDERATIONSInstallation and servicing of air-conditioning equipment canbe hazardous due to system pressure and electrical compo-nents. Only

Page 13 - A50-7734

20WHSP-OPENFig. 21 — Units with Complete C and WSHP Open Multiple Protocol ControlsLEGENDBM — Blower MotorBR — Blower RelayCO — Condensate OverflowLWT

Page 14 - 7847ef.eps

21WSHP-OPENLEGENDBM — Blower MotorCO — Condensate OverflowLWT — Leaving Water TemperatureN.C. — Normally ClosedOAD — Outside Air DamperOCC — Occupancy

Page 15 - CONTROL BOX LAYOUT

22WSHP-OPENLEGENDCO — Condensate OverflowLWT — Leaving Water TemperatureN.C. — Normally ClosedOAD — Outside Air DamperOCC — Occupancy Input ContactRH

Page 16

23WSHP-OPENA50-8353Fig. 24 — Units with Deluxe D, ECM and WSHP Open Multiple Protocol ControlsLEGENDCO — Condensate OverflowLWT — Leaving Water Temper

Page 17 - Complete C

24012207-1BT485BTLED1DBInstall BT485 where device is located at the end of network segment only.+ 24vac(If not installed, it must be connected to DO-5

Page 18

25Table 4 — 50PSH, PSV, PSD Standard PSC Motor and HWR Electrical Data LEGENDNOTE: Unit sizes 006-012 are not available on 50PSD units.50PSUNITSIZERAT

Page 19

26Table 5 — 50PSH, PSV, PSD High-Static PSC Motor and HWR Electrical Data LEGENDNOTE: Unit sizes 006-012 are not available with PSC high-static motor

Page 20 - WHSP-OPEN

27Step 9 — Wire Field ControlsTHERMOSTAT CONNECTIONS — The thermostat shouldbe wired directly to the ECM control board. See Fig. 27.WATER FREEZE PROTE

Page 21 - WSHP-OPEN

28WSHP OPEN WIRING — The WSHP Open controller willbe factory mounted to the unit control panel and wired to theComplete C or Deluxe D control board, h

Page 22 - A50-8356

293. Wire each terminal on the sensor to the same terminal onthe controller. See Fig. 15-25. Table 10 shows the recom-mended Rnet wiring scheme.Table

Page 23 - A50-8353

3Table 1 — Physical Data — 50PSH, PSV, PSD018-070 UnitsLEGEND *Unit sizes 006-012 not available on 50PSD unit.NOTE: All units have spring compressor m

Page 24 - Fig. 25 — WSHP Open Control

30DEHUMIDIFICATION MODE — The dehumidification modesetting provides field selection of humidity control. When oper-ating in the normal mode, the cooli

Page 25 - A50-7737

31Table 12 — PSC Blower Motor Performance Data LEGENDNOTES:1. Shaded areas denote ESP where operation is not recommended.2. Units

Page 26

32PRE-START-UPSystem Checkout — When the installation is complete,follow the system checkout procedure outlined below beforestarting up the system. Be

Page 27 - Step 9 — Wire Field Controls

33Heating/Cooling Thermostat Type — Switch 3 provides se-lection of thermostat type. Heat pump or heat/cool thermostatscan be selected. Select OFF for

Page 28 - TACO VALVE

34HWR APPLICATION CONSIDERATIONS — Unlikemost hot gas reheat options, the HWR option will operateover a wide range of entering-water temperatu

Page 29 - INNER INSULATION

35Deluxe D Control Accessory Relay Configura-tions — The following accessory relay settings are applica-ble for Deluxe D control:CYCLE WITH FAN — In t

Page 30

364. Check the temperature of both supply and dischargewater. Compare to Tables 20-30. If temperature is withinrange, proceed. If temperature is outsi

Page 31 - Table 12 —

37Table 22 — 50PSH, PSV, PSD012 Typical Unit Operating Pressures and TemperaturesLEGENDTable 23 — 50PSH, PSV, PSD018 Typical Unit Operating Pressures

Page 32

38Table 25 — 50PSH, PSV, PSD030 Typical Unit Operating Pressures and TemperaturesLEGENDTable 26 — 50PSH, PSV, PSD036 Typical Unit Operating Pressures

Page 33 - (HWR) Option —

39Table 28 — 50PSH, PSV, PSD048 Typical Unit Operating Pressures and TemperaturesLEGENDTable 29 — 50PSH, PSV, PSD060 Typical Unit Operating Pressures

Page 34

4Before installing any of the system components, be sure toexamine each pipe, fitting, and valve, and remove any dirt orforeign material found in or o

Page 35

40Unit Start-Up with WSHP Open ControlsThe WSHP Open is a multi-protocol (default BACnet*) con-troller with extensive features, flexible options and p

Page 36 - Unit Start-Up Heating Mode

41f. Press OK to apply and save to a particular day ofthe week.g. Continue to add the same or different schedule spe-cific days of the week.To add exc

Page 37

42Calculate the total volume of fluid in the piping system. SeeTable 32. Use the percentage by volume in Table 33 to deter-mine the amount of antifree

Page 38

43application, all compressor relays and related functions willoperate per their associated DIP switch 2 setting on S1.HEATING STAGE 3 — In Heating St

Page 39

44NOTE: Scheduling can either be controlled via the unit or theBAS, but not both.INDOOR FAN — The indoor fan will operate in any one ofthree modes dep

Page 40

45speed. Should this be insufficient, and the SAT rises furtherreaching the maximum heating SAT limit, the fan will beindexed to the maximum speed. If

Page 41

46screen. The following conditions must be true for economizeroperation:• SAT reading is available.• LWT reading is available.• If occupied, the SPT i

Page 42

47Table 35 — Complete C Control LED Code andFault DescriptionsLEGENDWSHP Open Test Mode — To enter WSHP Open testmode, navigate from the BACview6 home

Page 43 - Units with HWR Option

48SERVICEPerform the procedures outlined below periodically, asindicated.Filters — Filters must be clean for maximum performance.Inspect filters every

Page 44

49Checking System Charge — Units are shipped withfull operating charge. If recharging is necessary:1. Insert thermometer bulb in insulating rubber sle

Page 45

5Fig. 2 — 50PSH Dimensional DataNOTES:1. Condensate is 3/4-in. FPT copper.2. Horizontal unit shipped with filter bracket only. This bracket should ber

Page 46 - SYSTEM TEST

50WSHP Open Controller — With the WSHP Open con-troller option, the 100 most recent alarms can be viewed usingthe BACview6 alarm status and alarm hist

Page 47

51The bulb must be secured to the pipe using a copper strap.The use of heat transfer paste between the bulb and the pipewill also help ensure optimum

Page 48

52See Tables 37-39 for additional troubleshootinginformation.Table 37 — ECM TroubleshootingIMPORTANT: Always recover the refrigerant from thesystem wi

Page 49 - A50-6287

53Fig. 40 — ECM Pin Connectorsa50-8448

Page 50 - Resistance (kOhm)

54Stopped or Malfunctioned ECM Motor — Referto Fig. 41 to determine the possible cause of a stopped or mal-functioned ECM motor. Follow the instruct

Page 51

55Moisture Check — To perform moisture check:• Check that connectors are orientated “down” (or as recom-mended by equipment manufacturer).• Arrange ha

Page 52

56Table 39 — WSHP Troubleshooting (cont)LEGENDFAULT HEATING COOLING POSSIBLE CAUSE SOLUTIONCondensate Fault —Code 6X X Blocked drain Check for blockag

Page 53 - Fig. 40 — ECM Pin Connectors

57Table 39 — WSHP Troubleshooting (cont)LEGENDFAULT HEATING COOLING POSSIBLE CAUSE SOLUTIONHigh Head Pressure X Reduced or no airflow inheatingCheck f

Page 54

58APPENDIX A — WSHP OPEN SCREEN CONFIGURATIONLEGENDSCREEN NAME POINT NAMEPASSWORD LEVELEDITABLE RANGE DEFAULT NOTESEquipmentStatusOperating ModeNo Pas

Page 55

59APPENDIX A — WSHP OPEN SCREEN CONFIGURATION (cont)LEGENDSCREEN NAME POINT NAMEPASSWORD LEVELEDITABLE RANGE DEFAULT NOTESUnitMaintenanceOperating Mod

Page 56

6R - Configuration Right Return / Top Discharge - Top ViewL - Configuration Left Return / Top Discharge - Top View Right Return- Air Coil Opening - R

Page 57

60APPENDIX A — WSHP OPEN SCREEN CONFIGURATION (cont)LEGENDSCREEN NAME POINT NAMEPASSWORDLEVELEDITABLE RANGE DEFAULT NOTESConfigurationSet PointsOccupi

Page 58

61APPENDIX A — WSHP SCREEN OPEN CONFIGURATION (cont)LEGENDSCREEN NAME POINT NAMEPASSWORD LEVELEDITABLE RANGE DEFAULT NOTESConfigurationUnitConfigurati

Page 59

62APPENDIX A — WSHP SCREEN OPEN CONFIGURATION (cont)LEGENDSCREEN NAME POINT NAMEPASSWORD LEVELEDITABLE RANGE DEFAULT NOTESConfigurationServiceConfigur

Page 60

63APPENDIX A — WSHP SCREEN OPEN CONFIGURATION (cont)LEGENDSCREEN NAME POINT NAMEPASSWORD LEVELEDITABLE RANGE DEFAULT NOTESConfigurationAlarmConfigurat

Page 63

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 64

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 65

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 66 - © Carrier Corporation 2014

72' ServiceAccess Air Coil SideGFDKJL4 3 2 1 5 CAPTURSAir CoilCSPFrontBackFront-View BSPLeft Return Left View - Air Coil Opening Condensate3/4”

Page 67 - TEMPERATURES

8Step 3 — Locate Unit — The following guidelinesshould be considered when choosing a location for a WSHP:• Units are for indoor use only.• Locate in a

Page 68 - (DEG F)

9Preparation — The unit should be on the ground in a well litarea. Hung units should be taken down to ground level beforeconverting.Side to Back Disch

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