Carrier WeatherExpert 50N2 Manuel d'installation

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  • MARQUE LIVRES
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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500114-01 Printed in U.S.A. Form 50N-1SI Pg 1 10-13 Replaces: NEW
Installation Instructions
CONTENTS
Page
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 1
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
Step 1 — Perform Jobsite Survey . . . . . . . . . . . . . . . . 2
Step 2 — Place Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Step 3 — Roof Mount Unit. . . . . . . . . . . . . . . . . . . . . . . . 2
Step 4 — Slab Mount Unit . . . . . . . . . . . . . . . . . . . . . . . . 2
Step 5 — Install Curb Gasketing. . . . . . . . . . . . . . . . . . 2
Step 6 — Install Field-Fabricated Ductwork . . . . . 12
Step 7 — Rig Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Step 8 — Connect Condensate Drain. . . . . . . . . . . . 12
Step 9 — Install Outdoor Hoods. . . . . . . . . . . . . . . . . 23
Step 10 — Route Field Wiring . . . . . . . . . . . . . . . . . . . 23
Step 11 — Make Field Electrical Connections . . . 24
Step 12 — Connect Air Pressure Tubing . . . . . . . . 27
VARIABLE FRQUENCY DRIVE
POWER EXHAUST
•RETURN FAN
Step 13 — Remove Supply-Fan Shipping
Bracket Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Step 14 — Remove Power Exhaust Shipping
Bracket Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Step 15 — Remove Optional Return-Fan
Shipping Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Step 16 — Install Supply-Air Thermistors . . . . . . . 29
Step 17 — Install Unit Accessories . . . . . . . . . . . . . . 29
Two-Piece Unit Fit Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
CONTROLS INSTALLATION . . . . . . . . . . . . . . . . . . 34-44
Constant Volume (CV)/Staged Air Volume
(SAV) Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
CONTROL WIRING
Variable Air Volume (VAV) Units . . . . . . . . . . . . . . . . . 35
Option and Accessory Control Wiring. . . . . . . . . . . 35
Carrier Comfort Network
®
(CCN) Interface. . . . . . . 41
Optional UPC Open Installation . . . . . . . . . . . . . . . . . 41
Smoke Control Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . 42
GENERAL
This installation instruction contains basic unit installation
information, including installation of thermostats and remote
temperature sensors.
For additional information and service instructions, refer to
the Controls and Troubleshooting literature.
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All
other operations should be performed by trained service per-
sonnel. When working on air-conditioning equipment, observe
precautions in the literature, tags and labels attached to the unit,
and other safety precautions that may apply.
Follow all safety codes, including ANSI (American Nation-
al Standards Institute) Z223.1. Wear safety glasses and work
gloves. Use quenching cloth for unbrazing operations. Have
fire extinguisher available for all brazing operations.
WARNING
Before performing service or maintenance operations on
unit, turn off main power switch to unit. Electrical shock
could cause personal injury.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
WARNING
Improper installation, adjustment, alteration, service, or
maintenance can cause injury or property damage. Refer to
this manual. For assistance or additional information, con-
sult a qualified installer, service agency, or the gas supplier.
WARNING
DO NOT USE TORCH to remove any component. System
contains oil and refrigerant under pressure.
To remove a component, wear protective gloves and gog-
gles and proceed as follows:
a. Shut off electrical power to unit.
b. Recover refrigerant to relieve all pressure from sys-
tem using both high-pressure and low pressure ports.
c. Traces of vapor should be displaced with nitrogen
and the work area should be well ventilated. Refrig-
erant in contact with an open flame produces toxic
gases.
d. Cut component connection tubing with tubing cutter
and remove component from unit. Use a pan to catch
any oil that may come out of the lines and as a gage
for how much oil to add to the system.
e. Carefully unsweat remaining tubing stubs when nec-
essary. Oil can ignite when exposed to torch flame.
Failure to follow these procedures may result in personal
injury or death.
WeatherExpert
50N2,N3,N4,N5,N6,N7,N8,N9
Packaged Rooftop Cooling Units with Optional Electric
Heat, or Hydronic Heat and ComfortLink Controls
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1 2 3 4 5 6 ... 43 44

Résumé du contenu

Page 1 - Installation Instructions

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 2

10Table 5 — Return Fan Drive DataTable 6 — Refrigerant ChargeFANMOTOR HPMOTOR RPMMOTOR SHAFT SIZE (in.)FAN RPMFAN SHAFT SIZE (in.)DRIVE SHEAVE BROWNIN

Page 3

11Fig. 2 — Roof Curb 0'-1"[25.4] 0'-3"[76.2] 0'-1 3/4"[44]"D" SUPPORTSEE CONDENSERSECTION 10'-8 7/8"

Page 4

12Step 6 — Install Field-Fabricated DuctworkField-fabricated ductwork for vertical supply/vertical returnunits must be attached to the roof curb, or t

Page 5 -

13NOTES:2. DIMENSIONS ARE IN INCHES [ MILLIMETERS].3. ROOF CURB: 14 GA.[VA03-56] STL. ROOF CURB PANS: 16 GA. [VA03-56] STL. CROSS SUPPORTS: 14 G

Page 6

14Fig. 4 — Gasket Location on Roof Curb SUPPLYRETURN12345 ALONG SUPPLY SECTION END RAILa48-872455Fig. 5 — Gasket Location — Condenser Section Roof Cur

Page 7

15NOTE: Rig with 8 cables and spread with minimum (2) 148" spreader bars.ALL PANELS MUST BE IN PLACE WHEN RIGGING.CAUTION - NOTICE TO RIGGERS:A (

Page 8

16NOTE: Rig with 10 cables and spread with minimum 148" spreader bars.ALL PANELS MUST BE IN PLACE WHEN RIGGING.CAUTION - NOTICE TO RIGGERS:75 14,

Page 9

17NOTE: Rig with 4 cables and spread with (2) 148" spreader bars.ALL PANELS MUST BE IN PLACE WHEN RIGGING.CAUTION - NOTICE TO RIGGERS:A (in.)B (i

Page 10 - Table 6 — Refrigerant Charge

18Fig. 9 — Weight Distribution and Center of Gravity1A300BCond End 0 0Return End0024NOMINAL CAPACITY(tons)CORNER WEIGHTS (lb)TOTAL (lb)CENTER OF GRAVI

Page 11 - Fig. 2 — Roof Curb

19Fig. 10 — 50N Unit Sizes N, P, Q (75-105 Ton Nominal Capacity)A50-8823

Page 12

2INSTALLATIONStep 1 — Perform Jobsite Survey — Completethe following checks before installation.1. Consult local building codes and the NEC (Nation

Page 13 - Roof Curb Condenser Support

20Fig. 10 — 50N Unit Sizes N, P, Q (75-105 Ton Nominal Capacity) (cont)NOMINAL CAPACITY/EFFICIENCYEXTENDED CHASSISSUPPLY FANFIELD USE FILTER SECTIONBL

Page 14

21Fig. 11 — 50N Unit Sizes R, S, T (120-150 Ton Nominal Capacity)a50-8824

Page 15 - CAUTION - NOTICE TO RIGGERS:

22Fig. 11 — 50N Unit Sizes R, S, T (120-150 Ton Nominal Capacity) (cont)NOMINAL CAPACITY/EFFICIENCYEXTENDED CHASSISFIELD USE FILTER SECTIONBLANK SECTI

Page 16

23Step 9 — Install Outdoor Hoods — Unit sizes 75to 105 nominal tons have three hoods on both sides. Unit sizes120 to 150 nominal tons have four hoods

Page 17

24Step 11 — Make Field Electrical ConnectionsPOWER WIRING — Units are factory wired for the voltageshown on the unit nameplate. The main terminal bloc

Page 18

25Operating Voltage — Operating voltage to the unit must bewithin the voltage range indicated on the unit nameplate. Volt-ages between phases must be

Page 19 - A50-8823

26Table 7 — Motor Limits LEGEND NOTE:Extensive motor and electrical testing on the Carrier units hasensured that the full ho

Page 20 - Condenser Detail

27Step 12 — Connect Air Pressure Tubing — Be-fore options such as the variable frequency drive (VFD) and/ormodulating power exhaust can operate proper

Page 21

28 Fig. 23 — Control Box Component Arrangementa48-8731

Page 22

29Step 16 — Install Supply-Air Thermistors —Supply-air thermistors are a field-installed, factory-pro-vided component. Three supply-air thermistors ar

Page 23 - AUXILIARY COIL LOCATION

3ABCDEFa48-8682MINIMUM SPACING (ft)UNIT A B C D E F48 Series12 8 12 10 10 1050 Series10 8 8 10 10 10Fig. 1 — Multiple Unit Minimum Separation

Page 24 - SEAL STRIP

30Table 8 — SGC Thermistor DesignationsSGC — Staged Gas ControllerTwo-Piece Unit Fit Up1. Locate and remove split parts package from return sec-tion o

Page 25

31Table 10 — 120-150 Nominal Ton Units Parts ListITEM COMPONENT NUMBER QUANTITY COMPONENT NAME COMPONENT QUALIFIER1 48NG501939 2 RAIL, MOUNTING SPLIT,

Page 26

32L BRACKETSa50-8881Fig. 30 — L Bracket RemovalINSTALL TAR TAPE ON ENTIRE BASE RAIL EDGEA50-8882Fig. 31 — Tar Tape Locationa50-8883Fig. 32 — Secure Ba

Page 27

33TOP CAPSEND CAPSTOP COVERa50-8887Fig. 36 — Main Unit and Return Section Top Cover AssembliesRUN GROUND WIRE (GRN/YEL)FROM JUNCTION BOX TOCROSS RAIL

Page 28

34CONTROLS INSTALLATIONConstant Volume (CV) / Staged Air Volume(SAV™) Units — The 50N units may be used in applica-tions with additional control featu

Page 29 - BRACKET BOLTS

35 Route thermostat cable or equivalent leads of colored wirefrom subbase terminals through conduit into the low voltageconnections in the main contro

Page 30 - Two-Piece Unit Fit Up

36Fig. 42 — Space Temperature Averaging WiringNOTE: Use T-55 sensor only.REDBLKSENSOR 1SENSOR 2SENSOR 3SENSOR 4SENSOR 1SENSOR 2SENSOR 4SENSOR 5SENSOR

Page 31 - TOP RAIL

37FIELD INSTALLED (FIELDSUPPLIED) JUMPER WHENENTHALPY SWITCH NOT USEDRCBJ465Fig. 44 — Outdoor Air Enthalpy Switch Wiringa48-8478MBBJ878TB201Fig. 45 —

Page 32 - BASEPAN JOINT/COVER

38Fig. 47 — Fan Status Switch WiringRXBJ4a48-8741Fig. 48 — Space and Return Air Humidity Sensor WiringCEMJ6OA HUMIDITY4 - 20 maSPACE HUMIDITY4 - 20 ma

Page 33

39REDBRNFig. 49 — Return Air CO2 Sensor Wiringa48-8483Fig. 50 — Return Air Smoke Detector WiringTB201TB20112PL45-1PL45-3PL45-2PL45-6PL45-5PL45-4a48-87

Page 34 - (SAV™) Units —

4Table 1 — Physical Data 50N Sizes N-T (75-150 Tons Nominal Capacity) LEGEND * Base unit includes: economizer dampers and h

Page 35

40RCB J4TB 202141516171819Fig. 52 — Purge, Evacuation, and Pressurization Wiringa48-8486TB201MBBJ5Fig. 53 — CCN Connectionsa48-8487

Page 36 - NOTE: Use T-55 sensor only

41Carrier Comfort Network® (CCN) Interface —The 50N Series units can be connected to the CCN system ifdesired. The communication bus wiring is supplie

Page 37 - ENTHALPY SWITCH NOT USED

42MS/TP WIRING RECOMMENDATIONS — Recommen-dations are shown in Tables 12 and 13. The wire jacket and ULtemperature rating specifications list two acc

Page 38

43Table 12 — MS/TP Wiring Recommendations LEGENDTable 13 — Open System Wiring Specifications and Recommended Vendors

Page 39 - FIRE SHUTDOWN

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 40

5Table 1 — Physical Data 50N Sizes N-T (75-150 Tons Nominal Capacity) (cont) BASE UNIT N P Q R S TNOMINAL CAPACITY (tons) 7

Page 41 - (CCN) Interface —

6Table 1 — Physical Data 50N Sizes N-T (75-150 Tons Nominal Capacity) (cont) LEGENDBASE UNIT N P Q R S TNOMINAL CAPACITY (to

Page 42

7Table 2 — Operating Weights of Options and Accessories (lb) LEGENDNOTE: Please refer to E-CAT for selection.OPTION OR ACCES

Page 43

8Table 2 — Operating Weights of Options and Accessories (lb) (cont) LEGENDNOTE: Please refer to E-CAT for selection.OPTION O

Page 44 - © Carrier Corporation 2013

9Table 3 — Supply Fan and Drive DataTable 4 — Power Exhaust Fan and Drive DataFANMOTOR HPMOTOR RPMMOTOR SHAFT SIZE (in.)FAN RPMFAN SHAFT SIZE (in.)DRI

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