Carrier 50ZH024-060 Manuel d'instructions

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50ZH024-060
Packaged Heat Pump Units
Installation, Start-Up and Service Instructions
NOTE: Read the entire instruction manual before starting the
installation.
TABLE OF CONTENTS
SAFETY CONSIDERATIONS.....................................................1
INTRODUCTION..........................................................................2
RECEIVING AND INSTALLATION ..........................................2
Check Equipment......................................................................2
IDENTIFY UNIT ................................................................2
INSPECT SHIPMENT........................................................2
Provide Unit Support................................................................2
SLAB MOUNT ...................................................................2
GROUND MOUNT ............................................................2
Provide Clearances....................................................................2
Place Unit..................................................................................2
Select and Install Ductwork .....................................................2
INSTALL FLANGES FOR DUCTWORK CONNEC-
TIONS (50ZH060 ONLY)..................................................6
CONVERTING HORIZONTAL DISCHARGE UNITS TO
DOWNFLOW (VERTICAL) DISCHARGE......................6
Provide for Condensate Disposal.............................................6
Install Electrical Connections...................................................7
HIGH-VOLTAGE CONNECTIONS..................................7
ROUTING POWER LEADS INTO UNIT ........................8
CONNECTING GROUND LEAD TO UNIT
GROUND ............................................................................8
ROUTING CONTROL POWER WIRES ..........................8
ACCESSORY ELECTRIC HEAT WIRING .....................8
SPECIAL PROCEDURES FOR 208-V OPERATION .....8
PRE-START-UP ............................................................................9
START-UP.....................................................................................9
Check for Refrigerant Leaks ..................................................10
LOCATE AND REPAIR REFRIGERANT LEAKS AND
CHARGE THE UNIT AS FOLLOWS: ...........................10
Start-Up Cooling Section and Make Adjustments ................10
CHECKING COOLING CONTROL OPERATION .......10
COMPRESSOR ROTATION ...........................................10
Refrigerant Charge..................................................................10
NO CHARGE....................................................................10
LOW CHARGE COOLING .............................................10
TO USE THE COOLING CHARGING CHART............10
HEATING MODE CHARGE...........................................11
Indoor Airflow and Airflow Adjustments..............................11
FOR 208/230-V.................................................................12
FOR 460-V MOTORS ......................................................12
Unit Controls...........................................................................12
HIGH-PRESSURE RELIEF VALVE...............................12
LOSS OF CHARGE SWITCH.........................................12
COMPRESSOR OVERLOAD..........................................12
Sequence of Operation............................................................12
FAN OPERATION............................................................12
COOLING..........................................................................14
HEAT PUMP HEATING..................................................14
DEFROST..........................................................................15
ELECTRIC RESISTANCE HEATING............................15
MAINTENANCE.........................................................................15
Air Filter..................................................................................16
Unit Top Removal (Outdoor-Coil Side) ................................16
Indoor Blower and Motor.......................................................16
Outdoor Coil, Indoor Coil, and Condensate Drain Pan ........16
Outdoor Fan ............................................................................17
Electrical Controls and Wiring...............................................18
Refrigerant Circuit ..................................................................18
Indoor Airflow ........................................................................18
Metering Devices....................................................................18
Lubrication ..............................................................................18
Liquid Line Strainer................................................................18
High Flow Valves...................................................................19
TROUBLESHOOTING...............................................................22
START-UPCHECKLIST............................................................23
NOTE TO INSTALLER—Before installation, READ THESE
INSTRUCTIONS CAREFULLY AND COMPLETELY. Also,
make sure the User’s Manual and Replacement Guide are left with
the unit after installation.
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can be
hazardous due to system pressure and electrical components. Only
trained and qualified workers should install, repair, or service
air-conditioning equipment.
Untrained workers can perform basic maintenance functions of
cleaning coils and filters. All other operations should be performed
by trained service people. When working on air-conditioning
Fig. 1—Unit 50ZH
C00155
Visit www.carrier.com
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
Tab 6 8
PC 101 Catalog No. 535-00080 Printed in U.S.A. Form 50ZH-5SI Pg 1 7-03 Replaces: 50ZH-4SI
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Résumé du contenu

Page 1 - Packaged Heat Pump Units

50ZH024-060Packaged Heat Pump UnitsInstallation, Start-Up and Service InstructionsNOTE: Read the entire instruction manual before starting theinstalla

Page 2

Step 1—Check for Refrigerant LeaksLOCATE AND REPAIR REFRIGERANT LEAKS ANDCHARGE THE UNIT AS FOLLOWS:1. Using both high- and low-pressure ports, locate

Page 3 - NEC. REQUIRED CLEARANCES

charts to determine what the suction temperature should be. Ifsuction temperature is high, add refrigerant. If suction temperatureis low, carefully re

Page 4

NOTE: Be sure that all supply- and return-air grilles are open,free from obstructions, and adjusted properly.Disconnect electrical power to the unit a

Page 5

Table 3—Electrical Data—50ZHUNIT 50ZHSIZE(–SERIES, IFUSED)V-PH-HZVOLTAGERANGECOMPRESSOROFMFLAIFMFLAELECTRIC HEAT SINGLE POINT POWER SUPPLYMIN MAX RLA

Page 6 - (Size 060 Only)

NOTE: Some units are equipped with a time-delay relay. Onthese units, the indoor fan remains on for 30 seconds after G or Yis deenergized.COOLINGWith

Page 7 - 2” (50mm) MIN

supplemental electric heat. When thermostat is satisfied, contactsopen, deenergizing contactor and relay; motors and heaters deen-ergize. The IFM may

Page 8 - 1" min

NOTE TO EQUIPMENT OWNER: Consult your local dealerabout the availability of a maintenance contract.The ability to properly perform maintenance on this

Page 9 - Fig. 12—Control Box Wiring

mild detergent-and-water-solution. Rinse coils with clear water,using a garden hose. Be careful not to splash water on motors,insulation, wiring or ai

Page 10 - Fig. 14—Control Connections

Step 6—Electrical Controls and WiringInspect and check the electrical controls and wiring annually. Besure to turn off the electrical power to the uni

Page 11

Check valves are also located in the liquid lines near the strainers.The Strainers are the larger of the two components.Step 12—High Flow ValvesLocate

Page 12

equipment, pay attention to precautions in the literature, tags, andlabels attached to the unit, and other safety precautions that mayapply.Follow all

Page 13 - Table 3—Electrical Data—50ZH

Fig. 24–Typical Heat Pump Operation, Cooling ModeC95044STRAINERACCUMULATORCOMPRESSORSTRAINERLCSOUTDOOR COILINDOOR COILABDCCheck ValvesAClosedBOpenCClo

Page 14

Fig. 25–50ZH Balance Point ChartC01038Balance Point Worksheet01000020000300004000050000600007000080000-100 102030405060Outdoor Air Temp (Deg F)0240300

Page 15

Table 8—Troubleshooting—Cooling and HeatingSYMPTOM CAUSE REMEDYCompressor and outdoor fan will not start.Power Failure Call power companyLoss of Charg

Page 16

START-UP CHECKLIST(REMOVE AND STORE IN JOB FILE)I. PRELIMINARY INFORMATIONModel No ...

Page 17

Copyright 2003 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 50zh5siManufacturer reserves the right to discontinue, or change at any tim

Page 18 - 0.708in

Fig. 2—Unit Base Dimensions, 50ZH024-030UNIT ELECTRICAL CHARACTERISTICSUNIT WEIGHT CENTER OF GRAVITY IN. (MM)lb kg X Y Z50ZH024 208/230-1-60 232 106 1

Page 19 - HEATING CYCLE

Fig. 3—Unit Base Dimensions, 50ZH036–048UNIT ELECTRICAL CHARACTERISTICSUNIT WEIGHT CENTER OF GRAVITY IN. (MM)lb kg X Y Z50ZH036208/230-1-60, 208/230-3

Page 20 - COOLING CYCLE

Fig. 4—Unit Base Dimensions, 50ZH060UNIT ELECTRICAL CHARACTERISTICSUNIT WEIGHT CENTER OF GRAVITY IN. (MM)lb kg X Y Z50ZH060 208/230-1-60, 208/230-3-60

Page 21 - Balance Point Worksheet

INSTALL FLANGES FOR DUCTWORK CONNECTIONS(50ZH060 ONLY)The 50ZH060 units are shipped with flanges which must befield-installed on the unit.To install u

Page 22

Unit removes condensate through a 1 3/64-in. ID hole (using3/4-in. OD piping or tubing) which is located at the end of the unit.See Fig. 2-4 for locat

Page 23 - START-UP CHECKLIST

The field-supplied disconnect may be mounted on the unit over thehigh-voltage inlet hole. See Fig. 2-4.Operation of unit on improper line voltage cons

Page 24 - Tab 6 8

4. Connect the RED lead to the BLK wire from which the ORGlead was disconnected. Insulate with wirenut from Step 1.5. Using the wirenut removed from t

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