Carrier 38AH044-084 Manuel d'utilisateur Page 1

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Installation, Start-Up and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS ................ 1
INSTALLATION ............................ 1-37
Step 1 Rig and Place Unit ............... 1
DOMESTIC UNITS
EXPORT UNITS
PLACING UNITS
Step 2 Check Compressor Mounting ..... 3
UNITS 38AH044-084
UNITS 38AH094-134
Step 3 Make Refrigerant Piping
Connections .............................. 14
UNITS 38AH044-084
UNITS 38AH094-134
Step 4 Make Electrical Connections ...... 23
POWER SUPPLY
FIELD POWER CONNECTIONS
MAIN POWER
CONTROL CIRCUIT WIRING
Step 5 Install Accessories ............... 37
LOW-AMBIENT OPERATION
MISCELLANEOUS ACCESSORIES
PRE-START-UP .......................... 37,38
START-UP ................................38-45
SERVICE ..................................46-49
CONTROL ................................49-52
TROUBLESHOOTING ......................53,54
START-UP CHECKLIST ...............CL-1, CL-2
SAFETY CONSIDERATIONS
Installing, starting up, and servicing this equipment can
be hazardous due to system pressures, electrical compo-
nents, and equipment location (roofs, elevated structures, etc.).
Only trained, qualified installers and service mechanics
should install, start up, and service this equipment.
Untrained personnel can perform basic maintenance func-
tions, such as cleaning coils. All other operations should be
performed by trained service personnel.
When working on the equipment, observe precautions in
the literature, and on tags, stickers, and labels attached to the
equipment and any other safety precautions that may apply.
Follow all safety codes.
Wear safety glasses and work gloves.
Use care in handling, rigging, and setting bulky
equipment.
ELECTRIC SHOCK HAZARD.
Open all remote disconnects before servicing
this equipment.
INSTALLATION
Step 1 Rig and Place Unit
All units are
designed for overhead rigging, and it is important that this
method be used. Lifting holes are provided in the frame base
rails, which are marked for rigging (see rigging label on the
unit and Tables 1, 2A, and 2B for rigging weights and center
of gravity). It is recommended that field-supplied pipes, of
sufficient length to extend at least 12-in. (305 mm) beyond
the frame, be passed through the holes.
To maintain unit stability while lifting, use 4 cables,
chains, or straps of equal length. Attach one end of
each cable to one pipe end and the other end of each
cable to the overhead rigging point.
Use spreader bars or frame to keep the cables, chains,
and straps clear of the unit sides. Leave standard coil pro-
tection packaging in place during rigging to provide protec-
tion to coils. Remove and discard all coil protection after
rigging cables are detached.
DOMESTIC UNITS For units 38AH044-084, 124, and
134; standard unit packaging consists of coil protection only.
There is no standard packaging provided for units 38AH094
and 104. Skids are not provided. If overhead rigging is not
available at the jobsite, place the unit on a skid or pad before
dragging or rolling. When rolling, use a minimum of
3 rollers. When dragging, pull the pad or skid. Do not apply
force to the unit. When in final position, raise from above to
lift unit off the pad or skid.
EXPORT UNITS All export units are mounted on skids
with vertical coil protection. Leave the unit on the skid until
it is in final position. While on the skid, the unit can be rolled
or skidded. Apply force to the skid, not to the unit. Use a
minimum of 3 rollers when rolling. When in final position,
raise from above to remove the skid.
PLACING UNITS
Units 38AH044-084 Refer to Fig. 1 and 2 for airflow clear-
ances. Recommended minimum clearances are 6 ft (1829 mm)
for unrestricted airflow and service on sides of unit, 5 ft
(1524 mm) on ends, and unrestricted clear air space above
the unit. Provide ample space to connect liquid and suction
lines to indoor unit. For multiple units, allow 8 ft (2440 mm)
separation between units for airflow and service.
Do not forklift these units unless the unit is attached to
a skid designed for forklifting.
38AH044-134
Air-Cooled Condensing Units
50/60 Hz
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1
Tab 3a
PC 111 Catalog No. 563-704 Printed in U.S.A. Form 38AH-15SI Pg 1 10-98 Replaces: 38AH-14SI
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1 2 3 4 5 6 ... 55 56

Résumé du contenu

Page 1 - Service Instructions

Installation, Start-Up andService InstructionsCONTENTSPageSAFETY CONSIDERATIONS ... 1INSTALLATION ... 1-37Step 1

Page 2 - 124, 134 ONLY

Table 3A — Units 38AH044-084 Physical Data — 50/60 Hz (English)38AH 044 054 064 074 084OPERATING WEIGHT WITH Cu-Al 3259 3309 3565 3812 4057REFRIGERANT

Page 3

Table 4A — Units 38AH094-134 Physical Data — 50/60 Hz (English)38AH 094 104124 134124A 124B 134A 134BOPERATING WEIGHT WITH Cu-Al 5088 5435 3630* 3630*

Page 4

Fig. 7 — Modules 38AH124A or 134A — Shipping Locations of Pipingand Sheet Metal Trim KitRIGHERERIGHERERIGHERERIGHERECONTROLBOXSHEET METAL COVERPANEL (

Page 5

FACTORY-INSTALLEDSUCTIONLINE LOOPFig. 9A — Typical Module with CoverPanels RemovedFig. 9B — Field-Installed Suction Line Loop38AH044-084,124,134MOUNTI

Page 6

Step 3 — Make Refrigerant PipingConnectionsThe field-supplied liquid line solenoid valve must beinstalled at the evaporator to avoid possible compresso

Page 7

*Field-Supplied.Fig. 12 — Required Location of Solenoid Valves and Recommended Filter Drier andSight Glass Locations for 38AH044-084 Optional Single-C

Page 8

Table 6A — Refrigerant Piping Requirements — 38AH044-104 Dual-Circuit Units — 60 HzUNIT38AHTOTAL LINEAR LENGTH OF INTERCONNECTING PIPE — FT (M)15-25(4

Page 9

Table 7A — Refrigerant Piping Requirements, 38AH044-104 Dual-Circuit Units — 50 HzUNIT38AHTOTAL LINEAR LENGTH OF INTERCONNECTING PIPE — FT (M)15-25(4.

Page 10

Table 8A — Refrigerant Piping Requirements for 38AH044-084Optional Single-Circuit Units and 38AH124,134Modular Units (Dual-Circuit) — 60 HzUNIT38AHTOT

Page 11

Table 9A — Refrigerant Piping Requirements for 38AH044-084Optional Single-Circuit Units and 38AH124,134Modular Units (Dual Circuit) — 50 HzUNIT38AHTOT

Page 12

The placement area must be level and strong enough tosupport the operating weight of the unit (see Table 3A or3B). When unit is in proper location, us

Page 13 - Panels Removed

LEGENDTXV — Thermostatic Expansion ValveTYP — TypicalNOTE: Lower split first on, last off.Fig. 14 — Typical Piping Connections for Face Split Coils for

Page 14 - Connections

Units 38AH124 and 134 Piping Kit Connections — The38AH124 and 134 units are delivered with a factory-supplied suction and liquid piping kit for instal

Page 15

BASE RAILBOLTS (6)CORNER POSTCORNERPOSTFig. 17 — Units 38AH124 and 134 with Installed TrimKit RailsEND COVERFLANGESSCREWS BTOP COVER,VERTICALPIECEVERT

Page 16

Step 4 — Make Electrical ConnectionsPOWER SUPPLY — Electrical characteristics of availablepower supply must agree with unit nameplate rating. Supplyvo

Page 17

Table 10B — Electrical Data — 50/60 Hz (38AH044-084 Optional Single-Circuit Units)OPTIONAL SINGLE-CIRCUIT UNIT COMPRESSOR*38AHVoltageDesignationCompre

Page 18

Table 11 — Electrical Data — 50/60 Hz (Units 38AH094,104)UNIT38AHVOLTAGEDESIGNATIONNAMEPLATEV-Ph-HzSUPPLYVOLTAGE*MCA MOCP ICFCOMPRESSOR†A1 A2 B1 B2Min

Page 19

Table 12 — Electrical Data — 50/60 Hz (Units 38AH124, 134)UNIT38AHMODULEVOLTAGEDESIGNATIONCOMPRESSORA1/A2MODEL NO.NAMEPLATEV-Ph-HzSUPPLYVOLTAGE*MCA MO

Page 20 - Optional Single-Circuit Units

Table 14 — Fan Motor Electrical DataUNIT38AHCONDENSER FANNameplateV-Ph-HzQtyHp(kW)TotalkW(No.*) FLA Each (No.*) LRA Each044208/230-3-6041(0.746)6.2(1,

Page 21

LEGENDAWG — American Wire GageCR — Control RelayHD — Heating DeviceIFC — Indoor-Fan ContactorIFR — Indoor-Fan Relaykcmil — Thousand Circular MilsLLS —

Page 22

LEGENDAWG — American Wire GageCR — Control RelayHD — Heating DeviceIFC — Indoor-Fan ContactorIFR — Indoor-Fan Relaykcmil — Thousand Circular MilsLLS —

Page 23

Remove sheet metal cover panels from return-bend end ofModule 124B or 134B. Place Module 124B or 134B inposition. The exposed return-bend ends of each

Page 24

LEGENDAWG — American Wire GageCR — Control RelayHD — Heating DeviceIFC — Indoor-Fan ContactorIFR — Indoor-Fan Relaykcmil — Thousand Circular MilsLLS —

Page 25

LEGENDAWG — American Wire GageC—Compressor ContactorCCPS — Capacity Control PressureSwitchCR — Control RelayHD — Heating DeviceIFC — Indoor-Fan Contac

Page 26

*Field-supplied.NOTES:1. Factory wiring is in accordance with NEC; field modifications or addi-tions must be in compliance with all applicable codes.2.

Page 27

*Field-supplied.NOTES:1. Factory wiring is in accordance with NEC; field modifications or addi-tions must be in compliance with all applicable codes.2.

Page 28

*Field-supplied.NOTES:1. Factory wiring is in accordance with NEC. Field modificationsor additions must be in compliance with all applicable codes.2. W

Page 29

*Field-supplied.NOTES:1. Factory wiring is in accordance with NEC. Field modifications oradditions must be in compliance with all applicable codes.2. W

Page 30

*Field-supplied.NOTES:1. Factory wiring is in accordance with NEC. Field modifications oradditions must be in compliance with all applicable codes.2. W

Page 31

Table 15 — Main Power Connection and Control Circuit WiringMAIN POWER CONNECTION CONTROL CIRCUITElectricalCharacteristics(V-Ph-Hz)QtyTerminalBlocksQty

Page 32

START-UPCompressor crankcase heaters must be on for 24 hoursbefore start-up. To energize the crankcase heaters, set thespace thermostat above the ambi

Page 33

NOTE: Use only Carrier approved compressor oil. Ap-proved sources are: Petroleum Specialties Inc. (Cryol 150A),Texaco, Inc. (Capella WF-32-150), and W

Page 34

DUAL CKT SINGLE CKTSUCTIONCONNECTION(S)21⁄89 Dia [54 mm] 25⁄89 Dia [67 mm]LIQUIDCONNECTION(S)7⁄89 Dia [22 mm] 11⁄89 Dia [29 mm]SUCTION C 28-11⁄169 [62

Page 35

Table 16 — Index of Lead/Lag Circuits and CompressorsUNIT38AH044-084STD044-084OPT094 104 124 134LEAD CIRCUIT AAAAModule124AModule134ACompressor, Lead

Page 36

Fig. 30 — Charging Chart — Unit 38AH044; 50/60 Hz — Dual CircuitFig. 31 — Charging Chart — Unit 38AH054; 50/60 Hz — Dual Circuit41

Page 37 - PRE-START-UP

Fig. 32 — Charging Chart — Unit 38AH064; 50/60 Hz — Dual CircuitFig. 33 — Charging Chart — Unit 38AH074; 50/60 Hz — Dual Circuit42

Page 38

Fig. 34 — Charging Chart — Unit 38AH084; 50/60 Hz — Dual CircuitFig. 35 — Charging Chart — Unit 38AH044;50/60 Hz — Optional Single CircuitFig. 36 — Ch

Page 39 - Adjust Refrigerant Charge

Fig. 37 — Charging Chart — Unit 38AH064;50/60 Hz — Optional Single CircuitFig. 38 — Charging Chart — Unit 38AH074;50/60 Hz — Optional Single CircuitFi

Page 40

Fig. 40 — Charging Chart — Unit 38AH094; 50/60 HzFig. 41 — Charging Chart — Unit 38AH104; 50/60 HzFig. 42 — Charging Chart — Modules 124A, 124B,and 13

Page 41

SERVICEELECTRIC SHOCK HAZARDTurn off all power to unit before servicing.The ON-OFF switch on control paneldoes not shut off control power; use fielddis

Page 42

Winter Start Control — A21⁄2-minute low-pressure switch(LPS) bypass function in the timer prevents nuisance LPStrips during start-up in low-ambient co

Page 43

Table 19A — One 2-Stage Thermostat CapacityControl for 38AH044-084 Dual-Circuit UnitsUNIT38AHQUANTITY OF LOADEDCOMPRESSOR CYLINDERSSYSTEMCAPACITY(%)Ci

Page 44

Timer Functions — (See Timer Cycle, Fig. 47.) Eachrefrigeration circuit is controlled by an independent timerwhich allows for the independent operatio

Page 45

DUAL CKT SINGLE CKTSUCTIONCONNECTION(S)21⁄89 Dia [54 mm] 25⁄89 Dia [67 mm]LIQUIDCONNECTION(S)7⁄89 Dia [22 mm] 11⁄89 Dia [29 mm]SUCTION C 28-11⁄169 [62

Page 46 - Module 134B

38AH044-084 DUAL-CIRCUIT UNITS; 38AH094,104 —If circuit A operation is insufficient for the cooling require-ments, the thermostat second stage TC2 clo

Page 47 - Capacity Control

Required Compressor Modification for 38AH044-084 Optional Single-Circuit Units, When Com-pressor A1 is Out —To maintain unit operation, com-pressor no.

Page 48

Compressor Removal — Access to the pump endof the compressor is from the compressor side of the unit.Access to the motor end of the compressor is from

Page 49

TROUBLESHOOTINGPROBLEM SOLUTIONCOMPRESSOR DOES NOT RUNContactor Open1. Power off. 1. Restore power.2. Fuses blown in field power circuit. 2. After findi

Page 50

TROUBLESHOOTING (cont)PROBLEM SOLUTIONCOMPRESSOR STOPS ON OIL PRESSURE SWITCH1. Oil level too low or too high. 1. Check oil level requirements; adjust

Page 51

START-UP CHECKLISTA. Preliminary InformationOUTDOOR: MODEL NO. SERIAL NO.INDOOR: AIR HANDLER MANUFACTURERMODEL NO. SERIAL NO.ADDITIONAL ACCESSORIESB.

Page 52

C. Start-UpCHECK EVAPORATOR FAN SPEED AND RECORD.CHECK CONDENSER FAN SPEED AND RECORD.AFTER AT LEAST 10 MINUTES RUNNING TIME, RECORD THE FOLLOWING MEA

Page 53 - TROUBLESHOOTING

Chart 1, Field Power Supply ConnectionsUNIT38AHVOLTAGE Hz DIAMETER — in. (mm) QUANTITY094208/230 60 35⁄8(92) 2460, 575,38060 35⁄8(92) 1346, 380/415 50

Page 54 - TROUBLESHOOTING (cont)

Chart 1, Field Power Supply ConnectionsUNIT38AHVOLTAGE Hz DIAMETER — in. (mm) QUANTITY104208/230 60 35⁄8(92) 2460, 575,38060 35⁄8(92) 1346, 380/415 50

Page 55 - B. Pre-Start-Up

Chart 1, Field Power Supply ConnectionsUNIT38AHVOLTAGE HzDIAMETER(in.)QUANTITY124A124B208/230 60 35⁄8(92) 1460, 575,38060 21⁄2(63) 1346, 380/415 50 35

Page 56 - C. Start-Up

Chart 1, Field Power Supply ConnectionsUNIT38AHVOLTAGE HzDIAMETER —in. (mm)QUANTITY134A208/230 60 35⁄8(92) 1460, 575, 380 60 21⁄2(63) 1346, 380/415 50

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