Carrier 50CR Manuel d'utilisateur

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1
50CR
Infinityt Single--Packaged Heat Pump Units
With Puron
®
(R--410A) Refrigerant
Sizes 024--060
Installation Instructions
NOTE: Read the entire instruction manual before starting the
installation.
NOTE: Installer: Make sure the Owner’s Manual and Service
Instructions are left with the unit after installation.
TABLE OF CONTENTS
Page
SAFETY CONSIDERATIONS 2........................
INTRODUCTION 2..................................
RECEIVING AND INSTALLATION 2--16................
Check Equipment 2.................................
Identify Unit 2...................................
Inspect Shipment 2................................
Provide Unit Support 2..............................
Roof Curb 2.....................................
Slab Mount 2....................................
Ground Mount 2.................................
Provide Clearances 2................................
Rig and Place Unit 7................................
Inspection 7.....................................
Introduction 7....................................
Use of Rigging Bracket 7...........................
Select and Install Ductwork 9..........................
Converting Horizontal Discharge Units to Downflow
(Vertical) Discharge Units 9.........................
Provide for Condensate Disposal 9.....................
Install Electrical Connections 11.......................
High--Voltage Connections 11.......................
Routing Power Leads Into Unit 11....................
Connecting Ground Lead to Ground Screw 11..........
Routing Control Wires 11..........................
Accessory Installation 16...........................
Special Procedures for 208--v Operation 16.............
PRE--START-- UP 17..................................
START -- UP 17.......................................
Unit Start--Up 17--23................................
Sequence of Operation 20............................
Check for Refrigerant Leaks 20........................
Start-- Up Adjustments 20.............................
Checking Cooling and Heating Control Operation 20.....
Checking and Adjusting Refrigerant Charge 22..........
Refrigerant Charge 22.............................
No Charge 22....................................
Low Charge Cooling 22............................
To Use Cooling Charging Charts 22...................
Indoor Airflow and Airflow Adjustments 22............
Defrost Control 22..................................
Quiet Shift 22....................................
Defrost 22......................................
Emergency Heat/Cool Mode 22........................
A05307
Fig. 1 -- Unit 50CR
MAINTENANCE 24 -- 28...............................
Air Filter 25.......................................
Indoor Blower and Motor 25..........................
Outdoor Coil, Indoor Coil, and Condensate Drain Pan 25....
Outdoor Fan 25....................................
Electrical Controls and Wiring 26......................
Refrigerant Circuit 26................................
Indoor Airflow 26..................................
Metering Devices–TXV & AccuRater
®
Piston 26..........
Pressure Switches 26................................
L o s s -- o f -- C h a r g e S w i t c h 2 7...........................
High-- Pressure Switch 27.............................
Copeland Scroll Compressor (Puron
®
Refrigerant) 27.......
Refrigerant System 27...............................
Refrigerant 27...................................
Compressor Oil 27................................
Servicing Systems on Roofs with Synthetic Materials 27...
Liquid--Line Filter Drier 28.........................
Puron (R--410A) Refrigerant Charging 28..............
System Information 28...............................
L o s s -- o f -- C h a r g e S w i t c h 2 8.........................
Check Defrost Thermostat 28........................
TROUBLESHOOTING 28.............................
START--UP CHECKLIST 28...........................
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Résumé du contenu

Page 1 - Installation Instructions

150CRInfinityt Single--Packaged Heat Pump UnitsWith Puron®(R--410A) RefrigerantSizes 024--060Installation InstructionsNOTE: Read the entire instructio

Page 2

10Table 1—Physical Data -- Unit 50CRUNIT SIZE 024 030 036 042 048 060NOMINAL CAPACITY (ton) 2 2--1/2 3 3-- 1/2 4 5OPERATING WEIGHT (lb.) 350 350 373 4

Page 3

11Duct CoversA05301Fig. 11 -- 50CR with Duct Covers On1” (25mm) MIN.2” (50mm) MIN.TRAPOUTLETC99013Fig. 12 -- Condensate TrapStep 7—Install Electrical

Page 4 - 1/4 1/4 1/4

12Table 2—Electrical Data—50CRUNIT SIZEV--PH--HZVOLTAGERANGECOMPRESSOR OFMFLAIFMFLAELECTRIC HEATSINGLE POINT POWERSUPPLYNOMINALFLA MCA MOCPMIN MAX RLA

Page 5

13228 =1v229 =2v227 =2vLEGEND FLA — Full Load AmpsLRA — Locked Rotor AmpsMCA -- Minimum Circuit AmpsMOCP — Maximum Overcurrent ProtectionRLA

Page 6

147.0A05304Fig. 15 -- Wiring Schematics--50CR Single Phase50CR

Page 7

155.0A05259Fig. 16 -- Wiring Schematics--50CR Three Phase50CR

Page 8 - 50CR50CR

16GROUND SCREW(IN SPLICE BOX)BLUYELBLKGROUNDLEADSINGLE-PHASECONNECTIONSTO DISCONNECTPER NEC3-PHASECONNECTIONSLEGENDNEC – National Electrical CodeFiel

Page 9

17SEC-2 SEC-1F15HK38EA002ABCD1COMM11OAT HUM C W O Y RHEATER1MOTORSTATUSA03169Fig. 19 -- Detail of Printed Circuit BoardPRE--START--UP

Page 10

1810 seconds). Once communications with User Interface aresuccessful, COMM LED will be lit and held on. At the same time,amber STATUS LED will be lit

Page 11 - 2” (50mm) MIN

19When the motor is commanded to stop, the MOTOR LED will beturned off. The MOTOR LED will not flash to indicatecommunications when it is turned off.U

Page 12 - Table 2—Electrical Data—50CR

2SAFETY CONSIDERATIONSInstallation and servicing of this equipment can be hazardous due tomechanical and electrical components. Only trained and quali

Page 13 - Field Control-Voltage

20Check system wiring to be sure the User Interface is powered andconnections are made A to A, B to B, etc., and wiring is not shorted.Mis-- wiring or

Page 14

21COMPRESSORACCUMULATOROUTDOOR COILINDOOR COILLCSLEGENDHPS – High Pressure SwitchLCS – Loss of Charge SwitchAccurater ® Metering De viceArrow indic

Page 15

22CHECKING AND ADJUSTING REFRIGERANT CHARGEThe refrigerant system is fully charged with Puron (R-- 410A)refrigerant and is tested and factory sealed.N

Page 16 - (IN SPLICE BOX)

2375 (24) 82 (28) 85 (29) 95 (35) 105 (41)Pressure(psig)5 10152025Pressure (kPa)3 6 8 11 14024 10.3 ( 5.7 ) 9.8 ( 5.4 ) 9.4 ( 5.2 ) 9 ( 5 ) 8.6 ( 4.7

Page 17 - SEC-2 SEC-1

24Table 6—Electric Heat Pressure Drop TableLarge Cabinet: 042 -- 060CFM1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 25005kw 0

Page 18

25The minimum maintenance requirements for this equipment are asfollows:1. Inspect air filter(s) each month. Clean or replace whennecessary.2. Inspect

Page 19

26Balance Point Worksheet010203040506070-20 -10 0 10 20 30 40 50 60Outdoor Air Temp (Deg F)Building Heat Loss, 1000BTUH Unit Integrated Heating Capaci

Page 20

27airflow across indoor coil, dirty filters, etc. It opens on a pressuredrop at about 20 psig. If system pressureisabovethis, switchshouldbe closed. T

Page 21 - LCS – Loss of Charge Switch

28Step 14—System InformationLOSS --OF-- CHARGE SWITCHThe loss of charge switch is a protective device wired into controlcircuit (low voltage). It shut

Page 22

29HEAT PUMP WITH PURONREFRIGERATION SECTION QUICK --REFERENCE GUIDEPuron refrigerant operates at 50--70 percent higher pressures than R--22. Be sure t

Page 23 - Charging Procedure

3Gask et aroundouter edgeInsulateddeck panGask et aroundductS/AR/AHVAC unitbase*Gask etingouter flangeFlashing fieldsuppliedRoofing materialfield

Page 24 - CESO130076–00

30Table 7—Troubleshooting ChartSYMPTOM CAUSE REMEDYCompressor and outdoor fanwill not startPower failure Call power companyFuse blown or circuit break

Page 25 - Infinity Top

31Table 7—Troubleshooting Chart (Cont’d)SYMPTOM CAUSE REMEDYHead pressure too lowLow refrigerant charge Check for leaks, repair and rechargeRestrictio

Page 26 - 1000BTUH

32START-UP CHECKLIST(Remove and Store in Job File)I. Preliminary InformationMODEL NO.:_________________________________SERIAL NO.:____________________

Page 27

4ABCMAXIMUM ALLOWABLEDIFFERENCE (in.)A-B B-C A-C1/4 1/4 1/4C99065Fig. 3 -- Unit Leveling TolerancesOPTIONALRETURNAIROPENINGOPTIONALSUPPLYAIROPENINGEVA

Page 28 - Detail A

5A05299Fig. 6 -- 50CR024 -- 036 Unit Dimensions50CR

Page 29

6A05300Fig. 7 -- 50CR042 -- 060 Unit Dimensions50CR

Page 30 - Table 7—Troubleshooting Chart

7Step 4—Rig and Place UnitRigging and handling of this equipment can be hazardous for manyreasons due to the installation location (roofs, elevated st

Page 31 - IFM --Indoor Fan Motor

8DETAIL A C03017Fig. 8 -- Rigging Bracket Under Unit Rain LipA06113UNIT SIZEMAXIMUM SHIPPING WEIGHTLb Kg50CR024 372 16950CR030 372 16950CR036 395 1795

Page 32 - START-UP CHECKLIST

9Step 5—Select and Install DuctworkThe design and installation of the duct system must be in accordancewith the standards of the NFPA for installation

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