Carrier GAS FURNACE 58MXA Instructions d'exploitation

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58MXA
Deluxe 4-Way Multipoise Fixed-Capacity
Direct-Vent Condensing Gas Furnace
Installation, Start-Up, and Operating Instructions
For Sizes 040—140, Series 130 (LIMITED)
NOTE: Read the entire instruction manual before starting the
installation.
Index Page
DIMENSIONAL DRAWING........................................................2
SAFETY CONSIDERATIONS.....................................................3
Clearances to Combustibles......................................................3
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS........4
INTRODUCTION..........................................................................4
APPLICATIONS ......................................................................5-12
General......................................................................................5
Upflow Applications..............................................................5-7
Downflow Applications.........................................................7-8
Horizontal Left (Supply-Air Discharge) Applications.......8-10
Horizontal Right (Supply-Air Discharge) Applications...10-12
LOCATION ............................................................................12-13
General....................................................................................12
Furnace Location Relative to Cooling Equipment................13
Hazardous Locations...............................................................13
INSTALLATION....................................................................13-17
Leveling Legs (If Desired).....................................................13
Installation In Upflow and Downflow Applications........13-15
Installation In Horizontal Applications..................................15
Filter Arrangement..................................................................16
Bottom Closure Panel.............................................................16
Gas Piping..........................................................................16-17
AIR DUCTS............................................................................17-18
General Requirements.............................................................17
Ductwork Acoustical Treatment.............................................18
Supply Air connections ..........................................................18
Return Air Connections..........................................................18
ELECTRICAL CONNECTIONS...........................................18-19
115-v Wiring......................................................................18-19
24-v Wiring.............................................................................19
Accessories..............................................................................19
DIRECT VENTING ...............................................................19-28
Removal of Existing Furnaces from
Common Vent Systems................................................19-21
Combustion-Air and Vent Piping .....................................21-27
Concentric Vent and Combustion-Air Termination
Kit Installation..............................................................27-28
Multiventing and Vent Termination.......................................28
CONDENSATE DRAIN........................................................28-31
General...............................................................................28-30
Application..............................................................................30
Condensate Drain Protection.............................................30-31
SEQUENCE OF OPERATION..............................................32-36
Heating Mode..........................................................................32
Cooling Mode....................................................................32-33
Continuous Blower Mode.......................................................33
Continuous Blower Speed Selection from Thermostat .........33
Heat Pump Mode....................................................................33
Component Test.................................................................33-36
START-UP PROCEDURES ..................................................36-45
General....................................................................................36
Prime Condensate Trap With Water......................................37
Purge Gas Lines......................................................................37
Adjustments .......................................................................37-45
Set Gas Input Rate ............................................................37-38
Set Temperature Rise........................................................38-44
Adjust Blower Off Delay (Heat Mode).................................45
Set Thermostat Heat Anticipator............................................45
CHECK SAFETY CONTROLS..................................................45
Check Primary Limit Control.................................................45
Check Pressure Switch ...........................................................45
CHECKLIST................................................................................45
A93040
ama
CERTIFIED
As an ENERGY STAR®
Partner, Carrier Corpora-
tion has determined that
this product meets the EN-
ERGY STAR® guidelines
for energy efficiency.
REGISTERED QUALITY SYSTEM
Fig. 1—Multipoise Orientations
A93041
UPFLOW
DOWNFLOW
HORIZONTAL
LEFT
AIRFLOW
AIRFLOW
AIRFLOW
AIRFLOW
HORIZONTAL
RIGHT
Visit www.carrier.com
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
Tab 6a 8a
PC 101 Catalog No. 535-759 Printed in U.S.A. Form 58MXA-10SI Pg 1 1-00 Replaces: New
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Page 1 - Visit www.carrier.com

58MXADeluxe 4-Way Multipoise Fixed-CapacityDirect-Vent Condensing Gas FurnaceInstallation, Start-Up, and Operating InstructionsFor Sizes 040—140, Seri

Page 2 - Dimensions (In.)

NOTE: See Fig. 9 or tube routing label on main furnace door tocheck for proper connections.Modify tube as described below.1. Disconnect collector box

Page 3 - INSTALLATION

4. Install casing hole filler cap into blower shelf hole where trapwas removed.5. Install condensate trap into casing hole by inserting tubeconnection

Page 4

6. Route this extended tube (pink label) to condensate trap reliefport connection.7. Determine appropriate length, cut, and connect tube.8. Clamp tube

Page 5 - Fig. 4—Condensate Trap

Provide ample space for servicing and cleaning. Always complywith minimum fire protection clearances shown on unit’s clear-ance to combustibles label.

Page 6 - 2-IN. CPVC STREET

Table 1—Opening Dimensions (In.)FURNACECASINGWIDTHAPPLICATIONPLENUM OPENING FLOOR OPENINGABCD17-1/2Upflow Applications 16 24-1/8 16-5/8 24-3/4Downflow

Page 7 - (Left-Hand Trap Installation)

duct pliers or duct flange tool to bend flange back and forth untilit breaks off. Be careful of sharp edges. (See Fig. 16.)Do not bend duct flanges in

Page 8

The entire length of furnace MUST be supported whenfurnace is used in a horizontal position to ensure properdraining. When suspended, bottom brace sup

Page 9

Gas valve shutoff switch MUST be facing forward or tiltedupward. Failure to follow this warning could result inproperty damage or death.Never purge a

Page 10 - pipe section is recommended

Maintain a 1-in. clearance from combustible materials to supply airductwork for a distance of 36 in. horizontally from the furnace. SeeNFPA 90B or loc

Page 11

Make all electrical connections in accordance with NationalElectrical Code (NEC) ANSI/NFPA 70-1999 and any local codesor ordinances that might apply.

Page 12

Fig. 2—Dimensional DrawingDimensions (In.)UNIT SIZE A D E040-08 17-1/2 15-7/8 16040-12 17-1/2 15-7/8 16060-08 17-1/2 15-7/8 16060-12 17-1/2 15-7/8 160

Page 13 - Fig. 12—Leveling Legs

Fig. 24—Wiring DiagramA99406PCBPL7321654987Y1RY/Y2WCHUMEAC-2TRANFSENOTE #5GVFRSNOTE #6LSPRS(WHEN USED)LGPSFUSED OR CIRCUIT BREAKERDISCONNECT SWITCH (

Page 14

4. Follow the lighting instructions. Place the appliance beinginspected in operation. Adjust thermostat so appliance shalloperate continuously.5. Test

Page 15 - Fig. 16—Duct Flanges

Society for Testing and Materials (ASTM) standards D1785(schedule-40 PVC), D2665 (PVC-DWV), D2241 (SDR-21 andSDR-26 PVC), D2661 (ABS-DWV), F628 (sched

Page 16 - Table 2—Filter Information

to reduce excessive droplets from exiting vent pipe outlet.COMBUSTION-AIR AND VENT PIPE DIAMETERDetermine combustion-air and vent pipe diameter.1. Usi

Page 17 - FRONT FILLER

Inducer housing outlet cap must be installed and fully seatedagainst inducer housing. Clamp must be tightened to preventany condensate leakage. Failur

Page 18

Table 6—Maximum Allowable Pipe Length (Ft)ALTITUDE UNIT SIZETERMINATIONTYPEPIPE DIA(IN.)*NUMBER OF 90° ELBOWS1234560 to 2000040-08040-122 Pipe or 2-In

Page 19 - Fig. 23—Relocating J-Box

Table 6—Maximum Allowable Pipe Length (Ft) ContinuedALTITUDE UNIT SIZETERMINATIONTYPEPIPE DIA(IN.)*NUMBER OF 90° ELBOWS1234 5 64001 to 5000‡040-08040-

Page 20 - Fig. 24—Wiring Diagram

7. Check dry fit of pipe and mark insertion depth on pipe.NOTE: It is recommended that all pipes be cut, prepared, andpreassembled before permanently

Page 21 - Fig. 25—Control Center

3. The 2-in. concentric vent/air termination kit is for 1-in., 1-1/2in., 2-in., and 2-1/2 in. diameter pipe systems when singlepenetration of wall or

Page 22 - Termination Clearances

Fig. 33—Sidewall Termination of 12 in. or MoreA87225MAINTAIN 12 IN.CLEARANCEABOVE HIGHESTANTICIPATED SNOWLEVEL OR GRADE,WHICHEVER ISGREATE

Page 23 - Connections

SAFETY CONSIDERATIONSInstalling and servicing heating equipment can be hazardous due togas and electrical components. Only trained and qualified perso

Page 24

Drain pipe and fittings must conform to ANSI standards andASTM D1785 or D2846. CPVC or PVC cement and primer mustconform to ASTM D2564 or F493. In Can

Page 25 - See notes on page 26

Fig. 38—Sidewall Termination of 12 in. or Less(Dimension "A" is Touching or 2-In.Maximum Separation)A96129ACOMBUSTION AIRCOMBUSTION AIRVEN

Page 26

4. Wrap field drain pipe with remaining heat tape, approximately1 wrap per ft.5. When using field-supplied heat tape, follow heat tape manu-facturer’s

Page 27

operating on FAN speed for an additional 90 sec. To set thecooling off delay to 3 sec instead of 90, connect a jumperbetween the Y/Y2 and DHUM thermos

Page 28

INITIATING COMPONENT TEST BY REMOVING MAINLIMIT SWITCH WIRENOTE: NO thermostat signal may be present at control centerand all blower time delay off pe

Page 29

Make sure limit switch wire does not contact any metalliccomponent such as the gas valve. If wire is shorted, 3-ampfuse on control center will blow.NO

Page 30 - PROTECTION REQUIRED

INITIATING COMPONENT TEST BY JUMPERING CON-TROL TEST TERMINAL1. Remove main furnace door.2. Remove blower access panel.3. Manually close blower access

Page 31

Step 2—Prime Condensate Trap with WaterCondensate trap must be PRIMED or proper draining may notoccur. The condensate trap has 2 internal chambers whi

Page 32

NOTE: For Canada altitudes of 2000 to 4500 ft, use U.S.A.altitudes of 2001 to 3000 ft in Table 8 or 9.e. Find closest natural gas heat value and speci

Page 33

Table 8—Model 58MXA Orifice Size and Manifold Pressure for Correct InputFor Use with 040 through 120 Size Furnaces Only(Tabulated Data Based on 20,000

Page 34

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONSElectrostatic discharge can affect electronic components.Take precautions during furnace installation and ser

Page 35 - (COMPRESSOR)

Table 8—Model 58MXA Orifice Size and Manifold Pressure for Correct Input (Continued)For Use with 040 through 120 Size Furnaces Only(Tabulated Data Bas

Page 36 - (24 VAC)

Table 8—Model 58MXA Orifice Size and Manifold Pressure for Correct Input (Continued)For Use with 040 through 120 Size Furnaces Only(Tabulated Data Bas

Page 37

Table 9—Model 58MXA Orifice Size and Manifold Pressure for Correct InputFor Use with 140 Size Furnaces Only(Tabulated Data Based on 23,000 Btuh per Bu

Page 38

Table 9—Model 58MXA Orifice Size and Manifold Pressure for Correct Input (Continued)For Use with 140 Size Furnaces Only(Tabulated Data Based on 23,000

Page 39

Follow this same procedure for proper selection of COOLspeed selection.Fig. 49—Redundant Automatic Gas ValveA95622MANIFOLDPRESSURE TAPGASPRESSURER

Page 40

ADJUST BLOWER OFF DELAY (HEAT MODE)If desired, the main blower off time delay period may belengthened or shortened when operating in the heating mode

Page 41

CHECKLIST—INSTALLATIONLOAD CALCULATION____________ Heating Load (Btuh)____________ Cooling Load (Btuh)____________ Furnace Model SelectionCOMBUSTION A

Page 42

A94328SERVICE TRAININGPackaged Service Training programs are an excellent way to increase your knowledge of the equipment discussed in this manual, in

Page 43

Copyright 2000 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 58mxa10siManufacturer reserves the right to discontinue, or change at any t

Page 44

Improper installation, adjustment, alteration, service, mainte-nance, or use can cause carbon monoxide poisoning, explo-sion, fire, electrical shock,

Page 45 - Position

NOTE: If internal filter is used, drain tube should be located toopposite side of casing of return duct attachment to assist in filterremoval.b. Remov

Page 46 - CHECKLIST—INSTALLATION

CONDENSATE TRAP TUBING (ALTERNATE UPFLOWORIENTATION)NOTE: See Fig. 6 or tube routing label on main furnace door toconfirm location of these tubes.1. C

Page 47 - SERVICE TRAINING

1. Remove 3 tubes connected to condensate trap.2. Remove trap from blower shelf by gently pushing tabs inwardand rotating trap.3. Remove casing hole f

Page 48 - Tab 6a 8a

CONDENSATE TRAP LOCATIONThe condensate trap must be removed from the factory-installedblower shelf location and relocated in selected application loca

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