Carrier AQUAZONE 50PSW036-360 Manuel d'instructions

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500073-01 Printed in U.S.A. Form 50PSW-C1SI Pg 1 10-10 Replaces: New
Installation, Start-Up, and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . .1,2
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Step 1 — Check Jobsite . . . . . . . . . . . . . . . . . . . . . . . . 2
Step 2 — Check Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
STORAGE
•PROTECTION
•INSPECT UNIT
Step 3 — Locate Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Step 4 — Mount Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Step 5 — Connect Piping. . . . . . . . . . . . . . . . . . . . . . . . . 5
WATER SUPPLY AND QUALITY
WATER LOOP APPLICATIONS
GROUND-WATER APPLICATIONS
GROUND-LOOP APPLICATIONS
UNIT LOAD PIPING
Step 6 — Wire Electrical Connections . . . . . . . . . . . . 7
POWER CONNECTION
SUPPLY VOLTAGE
EXTERNAL LOOP POWER CONNECTION
220-V OPERATION
380-V OPERATION
Step 7 — Wire Low Voltage Connections . . . . . . . . 12
THERMOSTAT CONNECTIONS
WATER FREEZE PROTECTION
ACCESSORY CONNECTIONS
WATER SOLENOID VALVES
PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
System Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
FIELD SELECTABLE INPUTS . . . . . . . . . . . . . . . .13,14
Complete C Control Jumper Settings. . . . . . . . . . . 13
Complete C Control DIP Switches. . . . . . . . . . . . . . 13
Deluxe D Control Jumper Settings . . . . . . . . . . . . . 13
Deluxe D Control DIP Switches . . . . . . . . . . . . . . . . 13
Deluxe D Control Accessory Relay
Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-16
Operating Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Unit Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Scroll Compressor Rotation. . . . . . . . . . . . . . . . . . . . . 14
Flow Regulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Cleaning and Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Antifreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Cooling Tower/Boiler Systems . . . . . . . . . . . . . . . . . . 16
Ground Coupled, Closed Loop and Plateframe
Heat Exchanger Well Systems . . . . . . . . . . . . . . . . 16
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Power Up Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Units with Aquazone Complete C Control . . . . . . . 16
Units with Aquazone Deluxe D Control . . . . . . . . . . 16
SYSTEM TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16,17
Page
Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Retry Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Aquazone Deluxe D Control LED Indicators . . . . . 17
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18,19
Water Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Refrigerant System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Condenser Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Checking System Charge . . . . . . . . . . . . . . . . . . . . . . . 19
Refrigerant Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . 19-21
50PSW START-UP CHECKLIST . . . . . . . . . . . CL-1,CL-2
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tion of cleaning coils. All other operations should be performed
by trained service personnel. When working on air-condition-
ing equipment, observe precautions in the literature, tags and
labels attached to the unit, and other safety precautions that
may apply.
Improper installation, adjustment, alteration, service, main-
tenance, or use can cause explosion, fire, electrical shock or
other conditions which may cause personal injury or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The
qualified installer or agency must use factory-authorized kits or
accessories when modifying this product. Refer to the individ-
ual instructions packaged with the kits or accessories when
installing.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for brazing operations. Have fire
extinguisher available. Read these instructions thoroughly and
follow all warnings or cautions attached to the unit. Consult
local building codes and the National Electrical Code (NEC,
U.S.A.) for special installation requirements.
Understand the signal words — DANGER, WARNING,
and CAUTION. DANGER identifies the most serious hazards
which will result in severe personal injury or death. WARN-
ING signifies hazards that could result in personal injury or
death. CAUTION is used to identify unsafe practices, which
would result in minor personal injury or product and property
damage.
IMPORTANT: Read the entire instruction manual before
starting installation.
AQUAZONE
50PSW036-360
Water-to-Water Water Source Heat Pump
with PURON
®
Refrigerant (R-410A)
50 Hz
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Résumé du contenu

Page 1 - Service Instructions

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 2

10Fig. 6 — Typical Aquazone™ 50PSW360 Complete C Control Wiring, 3-PhaseCircuit BreakerHigh Pressure SwitchLow Pressure SwitchFuseFComplete CComplete

Page 3 - Fig. 1 — 50PSW036-120 Unit

11Fig. 7 — Typical Aquazone™ 50PSW360 Deluxe D Control Wiring, 3-PhaseCircuit BreakerHigh Pressure SwitchLow Pressure SwitchFuseFMS — Motor SwitchNEC

Page 4 - Control Wiring

12EXTERNAL LOOP POWER CONNECTION — If the unitis to be connected to an external loop pump or flow controller,connect the pump to the loop pump termina

Page 5

13FIELD SELECTABLE INPUTSJumpers and DIP (dual in-line package) switches on thecontrol board are used to customize unit operation and can beconfigured

Page 6

14Table 5 — DIP Switch Block S2 —Accessory 2 Relay OptionsLEGENDNOTE: All other DIP switch combinations are invalid.START-UPUse the procedure outlined

Page 7

15Table 7 — Heat Exchanger Pressure DropUNIT SIZES 036-120UNIT SIZES 180,360NOTE: Bold values indicate use of antifreeze is required.Cleaning and Flus

Page 8

16Table 8 — Approximate Fluid Volume (L)per 30 M of PipeLEGENDNOTE: Volume of heat exchanger is approximately 1.0 gallon(3.78 liters).Table 9 — Antifr

Page 9 - Complete C Complete C

17Upon entering Test mode, the status LED (light-emitting di-ode) will flash a code representing the last fault. For diagnosticease at the thermostat,

Page 10 - Complete C

18Table 12 — Aquazone™ Deluxe D Control Current LED Status and Alarm Relay OperationsLEGEND NOTES:1. If there is no fault in memory, the Fault LED wil

Page 11

19but take care to prevent liquid from being carried over by thegases.Warm solution acts faster, but cold solution is just as effec-tive if applied fo

Page 12 - System Checkout —

2Recognize safety information. This is the safety alertsymbol ( ). When you see this symbol on the unit and ininstructions or manuals, be alert to the

Page 13

20SUCTIO N COMPRESSOR DISCHARGE COAX EXP ANSION VA LV E FP 2 FP 1 LIQUI D LIN E WA TER IN WA TER OUT CONDENSA TE OVERFLO W (CO) AIR COI L FREEZ E PRO

Page 14

21Table 13 — TroubleshootingLEGENDFAULT HEATING COOLING POSSIBLE CAUSE SOLUTIONMain Power Problems X X Green Status LED Off Check line voltage circuit

Page 15

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 16 - Off On

CL-150PSW START-UP CHECKLISTCUSTOMER:___________________________ JOB NAME: _______________________________________MODEL NO.:__________________________

Page 17

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 18

3BCAMLK2.5 cm123456JHGFEDRequiredService AccessOptionalService Access2.5 cm4.6 cm123456RequiredService AccessOptionalService AccessBCA3.3 cm6.9 cm18.5

Page 19 - Resistance (kOhm)

4PROTECTION — Once the units are properly positioned onthe jobsite, they must be covered with either a shipping carton,vinyl film, or an equivalent pr

Page 20 - Refrigerant Liquid Line Flow

58. Remove any access panel screws that may be difficult toremove once unit is installed.Step 3 — Locate Unit — The following guidelinesshould be cons

Page 21 - Table 13 — Troubleshooting

6Table 2 — Water Quality GuidelinesLEGEND*Heat exchanger materials considered are copper, cupronickel,304 SS (stainless steel), 316 SS, titanium.†Clos

Page 22

7Step 6 — Wire Electrical ConnectionsAll field-installed wiring, including the electrical ground,MUST comply with the National Electrical Code (NEC) a

Page 23 - TEMPERATURES

8Solenoid CoilThermistorGroundIndicator LightG=Green, R=Red(Comp On) (Alarm Light)Circuit BreakerHigh Pressure SwitchLow Pressure SwitchFuseFa50-8621F

Page 24 - (DEG C)

9Complete CComplete C Complete CComplete C77Fig. 5 — Typical Aquazone™ 50PSW120 Complete C Control Wiring, 3-PhaseCircuit BreakerHigh Pressure SwitchL

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